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Swing Piston Pumps NPK 25 

 

Servicing 

Translation of original Operating and Installation Instructions, english, KNF 121581-121584 08/16 

13 

8.  Servicing 

 

8.1.  Servicing schedule 

 

Component 

Servicing interval 

Pump 

Regular inspection for external dam-
age or leaks  

Piston seal and 
valve plate

 

Replace at the latest, when pump 
output decreases 

 

Tab. 8 

 

8.2.  Cleaning 

  Only use solvents for cleaning if the head materials cannot be 

attacked (check the resistance of the material). 

  If compressed air is available, blow out the components.

 

 

8.3.  Replacing piston seal and valve plate 

 

Motor disconnected from mains and de-energized 

 

Pump free of dangerous substances 

  Always replace the piston seal and valve plate together to 

maintain the pump performance.

 

 

Spare part* 

 

Position** 

Quantity  

Piston seal 

(9) 

Valve plate 

(4) 

Countersunk screw 

(7) 

O-ring D 32 x 2.0 

(3), (5) 

O-ring D 8.0 x 1.0 

(8) 

O-ring D 50 x 2.0 

(12) 

 

* According to spare parts list, chapter 10  
** According to Fig. 5. 

Tab. 9 

 

Quantity  Tools/Material 

Phillips screwdriver No. 1 (only for pump NPK 25 DC) 

Phillips screwdriver No. 2 

Screwdriver blade width 5.5 mm 

Allen key 4 mm 

Felt-tip pen 

 

Tab. 10  

 

 

 

 

 

Conditions 

Information on procedure 

Spare parts 

Tools and material 

Содержание NPK 25 AC

Страница 1: ...and Installation Instruc tions Contents Page 1 About this document 2 2 Use 3 3 Safety 4 4 Technical data 6 5 Design and function 7 6 Installation and connection 8 7 Operation 12 8 Servicing 13 9 Trou...

Страница 2: ...ere Possible consequences of a failure to observe the warning are specified here The signal word e g Warning indicates the danger level Measures for avoiding the danger and its conse quences are speci...

Страница 3: ...g a medium check whether the medium can be trans ferred danger free in the specific application case When using a medium other than air Before using a medium check the compatibility of the materials o...

Страница 4: ...tore all replacement parts in a protected manner and dispose of them properly in accordance with the applicable environmental protection regulations Observe the respective national and inter national...

Страница 5: ...s conform to the Directive 2011 65 EU RoHS2 The following harmonized standards have been used NPK 25 AC NPK 25 DC DIN EN 55014 1 2 DIN EN 55014 1 2 DIN EN 61000 3 2 3 DIN EN 60034 1 DIN EN 60335 1 DIN...

Страница 6: ...4 Liters in standard state 1 013 mbar NPK 25 DC Parameter Value Max permissible operating pressure bar g 4 Ultimate vacuum mbar abs 180 Delivery rate at atm pressure l min 25 Tab 5 Liters in standard...

Страница 7: ...ner plate 5 Piston seal 6 Eccentric 7 Connecting rod 8 Compressor housing Fig 2 Function of swing piston pump The pumps transfer compress and evacuate air The swing piston consisting of retainer plate...

Страница 8: ...er 4 Technical data Observe the safety precautions see Chapter 3 6 1 Installation Before installation store the pump at the installation location to bring it up to room temperature For the mounting di...

Страница 9: ...DANGER Extreme danger from electrical shock Only have the pump connected by an authorized specialist Only have the pump connected when the power supply is disconnected For pumps with DC motor 2 Only h...

Страница 10: ...which can be affected by these tests The Surge test can only be passed with additional means or is not mandatory if From EN61000 6 1 technical norm for EMC protec tion part 1 10 test demands for EMC...

Страница 11: ...ng pump A marking on the pump head shows the direction of flow 4 Remove the protective plugs from the hose connection threads 5 The accessory silencer filter where applicable is screwed into the port...

Страница 12: ...tion If the pressure exceeds the maximum permissi ble operating pressure of the pump immediately switch off pump and eliminate fault see Chapter 9 Troubleshooting Excessive pressure with all of the re...

Страница 13: ...out the components 8 3 Replacing piston seal and valve plate Motor disconnected from mains and de energized Pump free of dangerous substances Always replace the piston seal and valve plate together t...

Страница 14: ...the retainer plate 9 to the upper point by turning the fan 10 Pull cylinder 13 upwards 11 Remove O ring 12 from cylinder 13 12 Hold on fan while loosening the countersunk screw 7 of retainer plate 9...

Страница 15: ...ghtening torque 6 5 Nm 7 Lay the two new O rings 5 on intermediate plate 6 8 Place the intermediate plate 6 on the pump housing in ac cordance with the felt tip pen marking 9 Place valve plate 4 on in...

Страница 16: ...k external valves and filters Condensate has collected in pump head Install pump at highest point in system Piston seal or valve plate is worn Change piston seal and valve plate see section 8 3 Tab 11...

Страница 17: ...late see section 8 3 Tab 12 Fault cannot be rectified If you are unable to determine any of the specified causes send the pump to KNF Customer Service see last page for the ad dress 1 Flush the pump t...

Страница 18: ...re parts Spare part Position Order No Piston seal 10 112635 Valve plate 4 113984 Countersunk screw 7 110712 O ring D 32 x 2 0 3 5 116407 O ring D 8 0 x 1 0 8 116408 O ring D 50 x 2 0 12 006709 Tab 13...

Страница 19: ...d decon tamination form For optimal processing of a return a copy of this declaration should be sent in advance via e mail regular mail or fax to KNF Customer Service refer to final page for address I...

Страница 20: ...Health and safety clearance and decontamination form Swing Piston Pumps NPK 25 KNF worldwide Find your local KNF partner on www knf com 12 Health and safety clearance and decon tamination form...

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