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Swing Piston Compressor NPK03   

Troubleshooting 

KNF Micro BA314221-314224 NPK03-EN-1217 

Translation of original Operating and Installation Instructions, English 

13 

8.  Troubleshooting 

 

Pump does not work 

Cause 

Fault remedy 

Pump not connected to power 
supply 

  Connect pump to power

 

supply 

Power supply is not switched on 

  Switch on power supply 

Thermal switch or pump elec-
tronics have responded 

  Disconnect pump from mains power supply. 

  Allow pump to cool. 

  Identify and eliminate cause of overheating/overload 

Connections or pipes are 
blocked. 

  Check pipes and connections. 

   Remove blockage. 

External valve is closed or filter 
is blocked 

  Check external valves and filters. 

Sealing lid, valves or gaskets 
are worn out 

  Service according 7.3 

  Contact customer service  

Tab. 10 

 

Flow rate, pressure or vacuum too low 

The pump does not achieve the output specified in the Technical data or the data sheet 

Cause. 

Fault remedy 

Components in the system 
connected to the suction and 
pressure sides, such as hoses, 
valves or filters, are causing too 
much resistance 

  Modify installation, check the cross-sections of components 

Hose connections are not leak 
tight 

  Secure transition joints between hose and hose connections 

  with clamps or clamping elements  

Particles in the pump 

  Clean the pump head, install suction-side filter if required 

Incorrect interchange of pres-
sure and suction line connec-
tions

 

  Remove pressure and suction lines and reconnect correctly 

The pump parts are not re-
sistant to the medium to be 
transferred 

  Replace the pump head with a compatible version 

Sealing lid, valves or gaskets 
are worn out 

  Service according 7.3 

  Contact customer service 

Tab. 11 

 

Fault cannot be rectified 

If you are unable to identify any of the above causes, please send 
the pump to KNF customer service (see address on last page). 

1.  Isolate the pump from the power supply and remove the pump 

from the system. 

2.  Clean the pump (see Chapter 7.2.1) 

3.  Send the pump, with completed decontamination declaration 

(see Chapter 9), to KNF customer service stating the nature of 
the transferred medium. 

Содержание NPK 03 KV DC-M

Страница 1: ...nstructions to avoid dangerous situations The manual was produced for the serial pumps stated above With customer specified projects pump types starting with PJM or PMM there could be differences in d...

Страница 2: ...ol indicates a potential danger It also indicates the possible consequences of fail ure to observe the warning The signal word e g Warning indicates the level of danger Here you will see actions for a...

Страница 3: ...als of the pump head pump housing piston seal piston screw and valves with the medium The temperature of the medium must lie within the permissible temperature range see Chapter 4 The transferred gas...

Страница 4: ...g such media Always ensure adherence to all information stickers on the pumps such as flow direction arrows and type plates and keep stickers in legible condition All replacement parts should be prope...

Страница 5: ...partly completed machinery respectively have to be considered when mounting as well as over current and overload protective gear In addition a protection against mechanical parts in motion hot parts...

Страница 6: ...12 24 Max power consumption W 18 18 Connection Wires AWG20 Protection class IP 40 Weight 1 g 480 Delivery rate l min 2 3 3 Max operating pressure bar g 2 3 5 5 Max vacuum mbar abs 2 3 250 Tab 5 DCB st...

Страница 7: ...ply voltage Red Vs AWG 24 Supply voltage Blue Vs GND AWG 24 Speed control input signal White Vctrl AWG 24 Frequency output output signal Green FG AWG 24 DC control input Vctrl Control voltage range DC...

Страница 8: ...the pump overheats and the thermal switch electronics stops pump operation the pumps will restart automatically as soon as the motor has had time to cool down Take steps to ensure that this cannot pro...

Страница 9: ...ump see Chapter 4 Only use hoses that are chemically resistant to the media be ing pumped 5 3 1 Connecting the pump Arrows on the pump head indicate the flow direction 1 Remove the protective caps fro...

Страница 10: ...he drive heats up Avoid contact with the pump drive Avoid contact with flammable materials Excessive pressure and the inherent dangers thereof can be prevented by placing a bypass line with a pressure...

Страница 11: ...ee Chapter 4 Technical data Duty cycle impulse operation For pressures above 2bar g the switch on duration has to be lim ited Above 2bar g we recommend a max switch on duration of 5 min The switch on...

Страница 12: ...p from the power supply Pump must be free of any hazardous substances Hoses must be disconnected from the pump 7 3 Service Intervall 7 3 1 Version with DC Motor For DC motors no Service Interval is ne...

Страница 13: ...em connected to the suction and pressure sides such as hoses valves or filters are causing too much resistance Modify installation check the cross sections of components Hose connections are not leak...

Страница 14: ...on pumps or systems without a signed Health and safety clearance and decontamination form The template for the Health and safety clearance and decontami nation form is included with these operating in...

Страница 15: ...03 Health and safety clearance and decontamination form KNF Micro BA314221 314224 NPK03 EN 1217 Translation of original Operating and Installation Instructions English 15 10 Health and safety clearanc...

Страница 16: ...Swing Piston Compressor NPK03 KNF Micro BA314221 314224 NPK03 EN 1217 Translation of original Operating and Installation Instructions English 16 KNF worldwide Find our local KNF partner on www knf com...

Страница 17: ...Swing Piston Compressor NPK03 KNF Micro BA314221 314224 NPK03 EN 1217 Translation of original Operating and Installation Instructions English 17...

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