7500K Welder/Generator
OWNER’S MANUAL
WARNING:
Read carefully and understand all
ASSEMBLY AND OPERATION
INSTRUCTIONS
before operating. Failure to follow the safety rules and other
basic safety precautions may result in serious personal injury.
Страница 1: ...or OWNER S MANUAL WARNING Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in ser...
Страница 2: ...use for welding steel stainless steel cast iron and hard surfacing using electrodes from 1 16 inch to 5 32 inch Stick welding gives the operator the flexibility to use this welder for mobile applicat...
Страница 3: ...ll be welding in free from flammable materials Always keep a fire extinguisher accessible to your welding environment Always have a qualified person install and operate this equipment Make sure the ar...
Страница 4: ...eat your welder Allow proper cooling time between duty cycles Keep hands and fingers away from moving parts and stay away from the drive rolls Do not point torch at any body part of yourself or anyone...
Страница 5: ...ade 10 lens for above 160 Amps use a shade 12 Refer to the ANSI standard Z87 1 for more information Cover all bare skin areas exposed to the arc with protective clothing and shoes Flame retardant clot...
Страница 6: ...dy while welding Wrap MIG gun and ground cable together whenever possible Keep MIG gun and ground cables on the same side of your body Shielding Gas Cylinders Can Explode High pressure cylinders can e...
Страница 7: ...ications No Load Voltage 75V DC Output Range 60 to 185 Amp DC Duty Cycle 30 150 Amp DC Electrode Diameters 1 16 inch to 5 32 inch Engine Specifications Engine Model Kohler CH440 Cooling Method Air Coo...
Страница 8: ...or This is the connector for the electrode holder and cable most often when STICK welding 240V Twist Lock Receptacle The generator provides 240V 30A auxiliary power though this connection 120V Duplex...
Страница 9: ...th 4 mounting holes to the side of the frame 3 3 Use the supplied hardware to mount the tube leg to the bottom of the welder frame 3 4 Repeat for each side INSTALLATION 1 ENGINE FUELING Fill the fuel...
Страница 10: ...met OPERATION 1 SETTING UP THE WORK PIECE 1 1 Welding positions There are two basic positions for welding Flat and Horizontal Flat welding is generally easier faster and allows for better penetration...
Страница 11: ...performance on this unit we suggest the use of 6013 electrodes 4 SELECTING THE PROPER ELECTRODE There is no golden rule that determine the exact rod or heat setting required for every situation The ty...
Страница 12: ...tals require less voltage amperage Consult the welding electrode packaging for recommended welding amperage range 7 WELDING TECHNIQUES The best way to teach yourself how to weld is with short periods...
Страница 13: ...ectrode is consumed and in the direction the weld is to be laid as in following figure 7 3 Types of weld bead The following paragraphs discuss the most commonly used arc welding beads The stringer bea...
Страница 14: ...roper fusion or create a lumpy uneven bead ELECTRIC SHOCK CAN KILL To prevent ELECTRIC SHOCK do not perform any welding while standing kneeling or lying directly on the grounded workpiece 7 6 Finish t...
Страница 15: ...MAX setting Turn the amperage control to the maximum setting for auxiliary power output Can Not Create An Arc Work Piece is Painted Or Rusty Remove All Paint And Rust Ground Clamp Is Connected Where T...
Страница 16: ...Page of 18 16 DIAGRAM PARTS LIST 17 18 16 13 11 12 15 14 9 8 7 10 6 5 4 3 2 1 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41...
Страница 17: ...02 01 7975 FUEL TANK BOTTOM 1 21 2 07 62 1213 ENGINE 1 22 2 16 03 685 MUFFLER LEFT HOUSING PLATE 1 23 2 16 03 687 MUFFLER FRONT HOUSING PLATE 1 24 2 16 03 683 L TYPE SUPPORTER 2 25 L 1 2 01 01 3243 L...
Страница 18: ...ble items and are not covered under warranty 90 days Parts for Northern Tool Equipment welding carts and welding cabinets This warranty covers the absence of or defective parts 1 year Parts and Labor...
