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wT 2575/11 

  

Page 

8

 

 
 

 

 

KLINGER ball valves are basically MAINTENANCE FREE!

 

 
During long periods of non-operating, the valves have to be drained. In case of leakage the screws of 

the body have to be retightened. Please check table No.1 for the required torque values!  
KLINGER recommends operating the valve 

minimum six times

 a year to increase the service life! 

 

Table 1: Tightening torques and wrench sizes (SW) 

 
 
 
 
 
 
 
 
 
 
 
 

 

 
 

 
 

Tolerances for tightening torques of stuffing box nut: + 10 % 
Tolerances for tightening torques of body screws: 

±

 

10 % 

 

Screw thread lubricated with special grease paste: MOLYKOTE 1000 

 

 

Material codes of KLINGER Ballostar

 KHE ball valves 

 

The material codes (m.c.) characterise the materials of body and flange end piece.  
 

Used Materials: 

 

 

 

 

 

 

DIN  

ANSI 

 

Carbon steel:  GS – C25N 

 

1.0619   

WCB 

 

Stainless steel: G-X 6Cr NiMo 1810 

1.4408   

CF8M 

 
 

 
 

 
 

 

1)

 Approval in cryogenic temperature range acc. to pressure-/temperature-diagram wT 2455/2 (13.05.96)   

   (Application limits acc. to AD-Merkblatt W 10 – technical sheet for the acceptance of facilities)

 

 

Size 

DN  

NPS  

 

15 

½” 

 

20 

¾” 

 

25 
1” 

 

32 

 

40 

1 ½” 

 

50 
2” 

 

65 

2 ½” 

 

80 
3” 

 

100 

4” 

 

125 

 

150 

6” 

 

200 

8” 

Tightening torque of 

stuffing box nut 

5 15 

15 

25 25 20 20 40 40 40 

o.r. 

o.r. 

Tightening torque of 

body screws 

9 20 

20   40 60 60 80 110 

120 

o.r. 

o.r. 

SW of stopper screws 

8 10 

10 

13 13 13 13 19 19 19 

o.r. 

o.r. 

SW of body screws 

10 13 13 17  19  22  19  24  24  24 o.r. o.r. 

SW of stuffing box nut: 

DIN-version 
ANSI-version

 

 

16 

5

/

8

” 

 

22 

7

/

8

” 

 

22 

7

/

8

 

 

24 

15

/

16

” 

 

24 

15

/

16

” 

 

36 

7

/

16

” 

 

36 

7

/

16

” 

 

46 

13

/

16

” 

 

46 

13

/

16

” 

 

50 

 

50 

2” 

 

65 

9

/

16

” 

SW of operating stem  

8 11 

11 

14 14 17 17 22 22 27 

27 36 

    

 

 

 

 

 

 

 

 

 

 

       o.r. = on request 

 

Symbol 

Body/end piece 

Internal parts 

Colour/surface treatment 

VIII 

Carbon steel 

Without copper alloy 

black - phosphated 

Xc 

Stainless steel 

Stainless steel 

blanc - pickled 

Содержание Ballostar KHE

Страница 1: ...00 359 e mail office klinger kfc at Homepage www klinger kfc at 7 20 21 13 17 18 19 14 5 6 4 1 15 22 2 16 3 8 12 11 9 10 1 Body 2 Flanged end piece 3 Operating stem 4 Ball 5 Sealing element 6 Sealing...

Страница 2: ...aterial code Page 9 Designation of parts and materials Page 10 Type overview Page 11 Type overview sealing elements Page 12 Type overview stuffing boxes Page 13 Components of labyrinth stuffing box Pa...

Страница 3: ...de the ball and absorb bearing forces FORCE FLOW The forces which are absorbed by the sealing rings increase with larger nominal diameters DN NPS Therefore the floating ball design is only used for sm...

Страница 4: ...s depending on the mounting direction are possible 1 The elastic sealing element respective the flange end piece is mounted upstream The fluid pressure presses the ball against the downstream located...

Страница 5: ...ment is high enough to press the ball against the upstream located sealing ring A second primary sealing area is created which enables an outstanding effective sealing High differential pressures FV F...

Страница 6: ...required for leak tightness The arrangement of the belleville washer ensures that a constant contact pressure acts against the stuffing box to compensate alternating temperature and pressure changes W...

Страница 7: ...osion and wear during operation If cover or shrink foils are used you have to have to make sure that the atmosphere within the foil is free of condensation For storage in dusty rooms appropriate prote...

Страница 8: ...WCB Stainless steel G X 6Cr NiMo 1810 1 4408 CF8M 1 Approval in cryogenic temperature range acc to pressure temperature diagram wT 2455 2 13 05 96 Application limits acc to AD Merkblatt W 10 technica...

Страница 9: ...K Flon 4401 Graphite 10 Slip ring KFC 25 11 Antistatic disc 1 4401 12 Loading ring 1 4404 plasma nitrated 13 Hand lever 1 4006 Vinyl blue 14 Hexagon screw 8 8 A2L A4 70 15 Hexagon nut 8 A2L A4 16 Stuf...

Страница 10: ...ivered with flanges acc to EN 1092 1 b KHE CL ball valves are equipped with flanges acc to ANSI B 16 5 Pressure range PN16 PN40 or Class 150 Class 300 KHE FL long overall length acc to EN 558 1 basic...

Страница 11: ...part Elastic sealing element stainless steel Sealing ring KFC 25 2 PTFE U sleeve K Flon Gas and vacuum applications Elastic sealing element stainless steel Sealing ring PTFE 3 Metal U sleeve K Flon Us...

Страница 12: ...STUFFING BOXES Labyrinth stuffing box PTFE Graphite stuffing box O ring Stuffing box Viton Fields of application Vacuum and gases Fields of application High temperature Fields of application This is t...

Страница 13: ...25 5 33 2x0 1 25 33x2 25 33x1 80 100 30 40x1 5 30 30 40x1 0 30 1 40x1 0 30 5 40 3x0 1 30 40x2 30 40x2 125 34 34x1 5 34 34 45x1 0 34 45x1 0 34 5 45 3x0 1 34 45x2 34 45x2 Nominal Diameter 15 20 25 32 40...

Страница 14: ...hand lever and stop e Loosen hexagon screw f Take off flange end piece g Secure ball against twisting and loosen stuffing box nut h Turn to CLOSED Position Re assembling Do NOT insert supporting rings...

Страница 15: ...ng ring Belleville washer Fem supporting ring Antistatic disc Labyrinth stuffing box 4 3 k Carefully remove operating stem and slip ring from the body 5 6 Assembly is done in reversed sequence 6 5 4 3...

Страница 16: ...r can be taken from the torque tables Attention should be paid to the operating conditions A type plate is not standard Direct mounting of actuators as shown on the picture above is only recommended f...

Страница 17: ...0 4 100 160 183 8 207 5 236 255 0 278 8 302 5 350 420 Size 5 125 270 317 5 365 422 460 507 5 555 650 720 Orpeational torques Nm sealing element PTFE Differential pressure bar NPS DN 0 5 10 16 Class 15...

Страница 18: ...4 20 9 22 6 23 7 25 1 26 6 29 4 32 3 1 1 4 32 25 26 7 28 3 30 3 31 7 33 3 35 38 3 41 7 1 1 2 40 40 44 8 49 5 55 2 59 63 8 68 6 78 1 87 6 2 50 55 64 4 73 8 85 92 5 101 9 111 3 130 180 2 1 2 65 85 101 9...

Страница 19: ...nd pressure temperature limits Use the product catalogue to select the best suitable material for your field of application Before installing and dismounting the valve the line is drained and not pres...

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