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Package #2 – Jeep Kit bracket and tank hardware 

 

Qty 6  5” bolts 
Qty 6  Nyloc nuts 
Qty 3  Rear mount plates 
Qty 4   Nuts, bolts, and washers – (Air tank mounting hardware) 
 

 
 
 
 

Compressor/Tank – General Information 

 

Your Jeep Kit comes complete with a model 6250RC, 9% duty cycle compressor and a 2.5 liter 
air tank.  Please follow the installation instructions that follow in order to enjoy the best use of 
your air horn kit.  
 
CAUTION - To reduce risk of electrical shock or electrocution: 

 

Do  not  disassemble  the  compressor.    Do  not  attempt  repairs  or  modifications.    Refer  to 
qualified service agencies for all service and repairs. 

 

Do not use this product in an area where it can fall or be pulled into water or liquids. 

 

Do not reach for this product if it has fallen into liquid.  

 

Use this compressor with 12-volt DC systems only. 

 

This product should never be left unattended during use.

 

 

 

IMPORTANT:  

 

Tank is rated for 120 PSI maximum working pressure.   

 

Tank is not to be used as a breathing device. 

 

Bleed pressure from tank before servicing or adding attachments.  

 

Use only attachments or tools rated for 120 PSI working pressure or less.

 

 

Apply  sealant  or  Teflon  tape  to  threads  of  fittings  prior  to  assembly  and  tighten  each  part 
with a wrench. 

 

Do not over tighten, since brass threads can be stripped.   

 

Always release air from tank before servicing. 

 

 

To remove accumulated condensation inside the tank, disconnect power from the compressor 
and release the pressurized air by sounding the horns.  Unbolt the air tank, then drain water 
by removing the drain plug at the bottom of the tank. Once the water is drained, replace the 
plug and re-mount the tank.   Use Teflon thread tape to ensure a good seal.

 

 

CAUTION: 
 
DO NOT PRESSURIZE YOUR TANK UNTIL YOU HAVE INSTALLED ALL 
NECESSARY PORT FITTINGS AND ACCESSORIES.   
FAILURE TO DRAIN TANK AND REMOVE CONDENSATION WILL CAUSE TANK 
TO RUST PREMATURELY.RUSTED TANKS CAN FAIL CAUSING EXPLOSIONS OR 
FATAL INJURIES

.  

DISCARD TANK IMMEDIATELY IF IT IS RUSTED.

 

 

Содержание JEEPKIT-1

Страница 1: ...this manual before installing and using this product Model JEEPKIT 1 on Air Horn Compressor Kit for Jeep Wrangler JK SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product on Air Horn Compressor Kit for Jeep Wrangler JK ...

Страница 2: ...e Package 2 1 Compressor Tank mounting bracket 1 Horn mounting bracket 1 12 length air tubing PARTS PACKAGES Package 1 Compressor Installation Hardware Qty 4 13 64 Nuts bolts washers locking washers Compressor mounting hardware Qty 1 Remote Mount Air Filter Assembly Qty 1 Remote mount air filter fitting for air filter connection Qty 1 Replacement air filters Qty 1 Leader Hose Bracket Clip Qty 1 Ai...

Страница 3: ...is rated for 120 PSI maximum working pressure Tank is not to be used as a breathing device Bleed pressure from tank before servicing or adding attachments Use only attachments or tools rated for 120 PSI working pressure or less Apply sealant or Teflon tape to threads of fittings prior to assembly and tighten each part with a wrench Do not over tighten since brass threads can be stripped Always rel...

Страница 4: ... not mount the tank yet 3 Insert two 5 mounting bolts into each rear mount plate see photo 2 Photo 1 Horizontal beam with wiring harness clips removed Photo 2 Rear Mount Plates with bolts inserted Mounting the compressor tank bracket 1 Work from the driver s side of the vehicle and slide all three rear mount plate mounting bolt sub assemblies onto the horizontal beam The rear mount plates should b...

Страница 5: ...e butted up against that weld Do not try to attach the bracket over the weld see photos 5 6 4 Using an 11mm gear wrench or a ratchet with a 6 extension tighten the six Nyloc nuts Alternate between top and bottom so that the rear mount plates sit flush against the back of the beam and the bolts sit flush on the top and bottom of the beam Use a wrench to hold the bolt heads while tightening 5 Attach...

Страница 6: ... tightened the leader hose enough 5 Connect the air tube to the compression fitting on the tank For best results make sure the end of the tube is cut clean and square Route the tube over the top of the bracket that holds the Jeep EVAP canister Photo 7 Emergency brake cable support Photo 8 Air tank positioned on mounting bracket Note how the braided steel leader hose is looped between the compresso...

Страница 7: ...be run the length of the vehicle Run the red and yellow wires from the battery area passenger side across the engine compartment and back to the compressor tank 4 Run the black and purple wires to the back from the area of the ignition switch harness under the steering column The black wire will terminate at the air horns the purple wire will run all the way back to the compressor tank Be sure to ...

Страница 8: ...olenoid valve on the air horn 4 Use a leftover section of your black wire to connect the remaining wire on the air horn solenoid valve to 12v ignition You can use the 12v ignition you already have running to the back of the vehicle via the purple wire 5 Connect the remaining end of the fuse holder to the terminal of the battery or the power point on the corner of the fuse box in front of the batte...

Страница 9: ...nternal temperature of the air compressor drops below safe level After allowing air compressor to cool off for about 30 minutes you can safely resume use of the air compressor by turning on the air compressor 3 To prevent discharge of your vehicle s battery and to provide peak performance we strongly recommend that you keep the vehicle s engine running while using the air compressor 4 ONLY OPERATE...

Страница 10: ...er contact Kl replacement at our option Kleinn Model JEEPKIT 1 Kleinn Automotive Accessories P 2094 N Dragoon St Tucson AZ 85745 Phone 520 579 1531 Fax 520 579 1528 info kleinn com LIMITED WARRANTY Kleinn Automotive Air Horns warrants this product when properly installed and under normal conditions of use to be free from defects in workmanship and materials for a period of one year from provided d...

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