X3-KIT
Installation and Operation Manual
PG 38/40
REV: BETA (4/25/2019)
10.
Initial Testing of Kit
10.1.
Reconnect Vehicle Battery(s)
CAUTION:
Before connecting vehicle battery(s),
verify all wiring is properly connected and no shorts
exists. Use of Multi-Meter, or Test Light is
recommended to check continuity of all connections.
10.2.
Test Air Compressor
10.2.1.
Turn vehicle ignition to on position and
allow compressor to fill Air Tank. Initial fill
may take approximately 1.5-3 minutes; Air
Compressor should shut off automatically
once full pressure is achieved.
10.2.2.
If compressor runs excessively (i.e., 5
minutes or more), disconnect electrical
power to Air Compressor and listen for air
leaks in system. Repair any problems and
retest; contact Kleinn technical support if
problem persists.
10.2.3.
Inspect all air line connections (i.e., Air
Tank fittings, Quick Connect fittings, Air
Horn fittings, etc.) for leaks by using a soap
and water solution sprayed directly onto
fittings
10.2.4.
System must be pressurized or at least Air
Compressor running
10.2.5.
If an air leak is found:
10.2.6.
Safely release air pressure from system
(i.e., slowly open drain valve)
10.2.7.
Disassemble leaky connection, re-seal and
reinstall fittings as needed
10.3.
Test Train Horns
10.3.1.
Allow Air Compressor to run and shut-off
automatically (i.e., Air Tank is full)
10.3.2.
Verify all tubing and electrical wire is
securely fastened to vehicle, brackets, or
kit parts; if necessary, use extra zip ties to
hold tubing and wire in place
10.3.3.
Ensure all nearby persons have adequate
hearing protection and provide courtesy
warning to neighbors or others in vicinity
WARNING:
NEVER operate train horns with ears
close to trumpets or in an enclosed space
without
substantial hearing protection
Ear Plugs and Ear Muffs) for all persons closer
than 100 feet from vehicle. Never operate train
horns outdoors when persons are near vehicle
without adequate hearing protection.
10.3.4.
Briefly activate Horns by pressing Horn
Button for one (1) second; repeat three (3)
times with a short rest period between
(i.e., 1-3 seconds)
10.3.5.
Horns should sound as expected and be
loud;
click to listen to example 230 Kit
10.3.6.
Horn sound/loudness will taper quickly as
Air Tank loses pressure
10.3.7.
Allow Air Compressor to refill tank, if
needed and activate Horns for longer
three (3) second period to ensure Horns
are functioning properly.
10.4.
Test Quick Connect Coupler
10.4.1.
Allow Air Compressor to refill tank, if
needed
10.4.2.
Attach supplied INF-1 inflator kit to Quick
Connect Coupler and verify adequate air
pressure is available
10.4.3.
Test fill tires on vehicle, bicycle, etc.
10.4.4.
Use Air Blow Gun
10.4.5.
Use Air Impact Gun
10.5.
Re-install Rear Fenders
10.5.1.
After successful testing of entire kit, re-
install Passenger and Driver side Rear
Fenders in reverse order used in
10.5.2.
Install
H11 & H15 through
corresponding slot in bottom of Passenger
fender into X3-201 Nut H13, as shown in
End of Section
