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Instruction manual

EK 135L

HE.13451_A © 01/2013 R&D-2

Adapter Kits

 (cont’d)

Procedure for Using 12-Ton “U” Dies;
48802 Die Holder Kit

1.  Install the upper 48803 die holder assembly in hole 

in top of “C” head. Snap in place with top die holder 
retaining spring plunger (6).

2.  Install lower 48803 die holder assembly in hole in 

end of piston. Snap in place with bottom die holder 
retaining spring plungers (6).

3.  Select proper die set for connector to be crimped.

4.  Slide die into place in die holder while depress-

ing die retainer button. Release die button while it 
snaps into place, locking die into position. Repeat 
operation for other die entry.

12-Ton “U” Die Holder Kit 48802 contains:

(2) 48803 Die Holders

TOP DIE HOLDER
RETAINING SPRING
PLUNGER (6)

48803 12-TON “U”
DIE HOLDER ASSEMBLIES

BOTTOM DIE HOLDER
RETAINING SPRING
PLUNGERS (6)

DIE RETAINING MECHANISMS

Setup

1.  Select the die set that corresponds to the size, type, 

and manufacturer of connector to be crimped.

2.  Select proper die holders set for type of dies to be 

used. Install the die holders and/or dies according 
to procedures under “Adapter Kits”.

Kearney PH14 dies—no holders required

• 

Kearney PH2 dies—48824 Die Holder Kit

• 

12-ton “U” dies—48802 Die Holder Kit

• 

T&B TBM 15 dies—48788 Die Holder Kit

• 

Burndy Y46 type “P” dies—48820 Die Holder Kit

• 

3.  Install proper size crimping dies in crimping head. 

Be sure die seat area is clear of debris.

4.  Connect the hydraulic hose from the power source 

to the tool.

5.  In cold weather, allow the power source to run 

(idle) for a few minutes to warm the hydraulic fl uid. 
Actuating the tool intermittently will reduce the time 
required to warm the fl uid to an effi cient operating 
temperature.

Содержание EK 135L

Страница 1: ...ttery powered Crimping Tool HE 13451_A 01 2013 R D 2 Serialnummer Read and understand all of the instructions and safety information in this manual before operating or servicing this tool Register thi...

Страница 2: ...for avoiding hazards and unsafe practices related to the use of this tool Observe all of the safety information provided Purpose of this Manual This manual is intended to familiarize all personnel wi...

Страница 3: ...electrical lines use proper personal protective equipment Failure to observe this warning could result in severe injury or death Wear eye protection when operating or servicing this tool Failure to we...

Страница 4: ...he manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Do not allow anything to contact the battery terminals Do not immerse the batteries...

Страница 5: ...Dies no Adapter Kit needed 1027 kcmil 48 7 ACSR With 48824 Die Holder Kit for PH2 Dies 477 26 27 ACSR tension terminals through 1033 kcmil With 48788 Die Holder Kit for TBM 15 Dies 1000 kcmil copper a...

Страница 6: ...spacer assembly Lock in place with die spacer retaining screw 3 Install lower 48825 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spring plungers 6 4 Sel...

Страница 7: ...hole in top of C head Snap in place with top die holder retaining spring plunger 6 2 Install lower 48821 die holder assembly in hole in end of piston Snap in place with bottom die holder retaining spr...

Страница 8: ...ER 6 48803 12 TON U DIE HOLDER ASSEMBLIES BOTTOM DIE HOLDER RETAINING SPRING PLUNGERS 6 DIE RETAINING MECHANISMS Setup 1 Select the die set that corresponds to the size type and manufacturer of connec...

Страница 9: ...manufacturer s intended purpose only Failure to observe these precautions may result in injury or property damage Charging the Battery Read the instructions supplied with the battery charger LED Work...

Страница 10: ...ween the connec tor marks 5 Depress the trigger to advance the piston Hold the trigger down until the piston automatically begins to retract Notes If the crimping tool does not automatically retract t...

Страница 11: ...n instead of the number provided with the connector Die Selection Refer to Connector Selection for brand names and model numbers of appropriate lugs as well as crimping instructions Crimps made with t...

Страница 12: ...be done by an authorized service center Daily Before use 1 Inspect the tool for wear or damage such as cracks gouges or chips 2 Inspect the tool for damage or leaks 3 Inspect the rotation of the head...

Страница 13: ...Run for approximately 10 seconds and then attempt to crimp If unsuccessful return tool to a Klauke Authorized Service Center Cold oil Pull trigger and hold retract button simultaneously to warm oil St...

Страница 14: ...eget ansvar att denna produkt verenst mmer med f ljande normer eller normativa dokument EN 60745 1 EN 12100 Teil 1 2 EN ISO 13857 EN 349 EN 60204 1 EN 28662 1 EN 61000 6 3 EN 61000 6 2 EN 60529 EN 103...

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