Instruction
Manual
EK60G5INS
page
8
___________________________________________________________________________________________________________________
As soon as the speed of the machine decreases noticeably the
battery must be recharged. Do not recharge a partially discharged
battery as a precaution.
If charging a battery which has currently been used or which was
laying in the sun for a longer period of time the LED might flash
red. In this case wait for a while. The charging procedure starts
after the battery cooled down.
Does the LED flash red and green and does an audible tone occur
for 20 seconds it is not possible to charge that battery. The poles of
the battery or the charging unit are dirty or the battery is low or
damaged. If you want to charge two batteries in a row wait for 15
min before you charge the second battery.
Avoid great fluctuating temperatures under 0°C and above 40°C.
Through these fluctuations damages may result for the battery
cartridge as well as for the charging unit. The best operation
temperature is between 15-25 °C.
Do not leave or operate the charging unit in rain or snow. Do not
charge the battery near lightly inflammable materials or gases.
Do not use the cord to transport the charging unit or to pull the
plug out of a wall socket with force. Do not insert strange parts
into the ducts of the charging unit.
The charging of the batteries must only be done with charging
units supplied by the manufacturer.
Attention
Do not place the battery in your pocket or in your
toolbox if there are any conductive materials in it
such as coins, keys, tools or other metallic parts.
Pull the plug of the charging unit after charging. Do not
disassemble the charging unit or battery.
In order to safeguard a safe and proper performance of the
charging unit the repair and service of the unit should be made
through our Service Center.
5.6 Storage and transport of the crimping tool
In order to protect the tool against damages it has to be cleaned
carefully after each use and be put into the transportation case Part
No. MKE 18 which has to be closed safely.
6. Troubleshooting
a.) Flashing of the light diode display (Pos.-No. 6)
=>
See chapter 4.3 for more information about the special
functions of the tool.
b.) The tool loses oil.
=>
Return the tool to the manufacturer. Do not open the tool and
damage the seals of the tool.
c.) The crimping tool does not reach the final operating pressure.
=>
Stop the crimping process. Press the retract button (Pos.-No.
2) and the operating switch continuously and simultaneously for
about 10 sec. Is the malfunction not be eliminated by this
attempt the tool has to be returned to the manufacturer.
7. Putting out of operation/waste disposal
The disposal of the various components of the tool has to be
treated separately. First you have to dispose of the oil at special
delivery points.
Attention
Hydraulic oils represent a danger for the ground-
water. Uncontrolled draining of or improper
disposal is under penalty.
(environmental liability law)
Next, the battery cartridge (Pos.-No. 7) has to be specially
disposed of according to the EEC Battery Guideline.
For the disposal of the remaining parts please reference the EC
environmental guideline.
Because of possible environmental damages we recommend to dispose
of the tool by professional companies. A return of the old tool free of
charge to the manufacturer cannot be granted.
8. Technical Data
Weight of the complete tool:
approx. 3,4 kg (incl. battery)
Crimping force:
approx. 50 kN
Stroke: 17,5
mm
Driving motor:
direct-current permanent field motor
Battery voltage:
12 V
Battery capacity
2 Ah
Charging time:
approx. 1 h, ¼ h with Quickcharger
Crimping time:
approx. 3 s to 6 s
(depending on the connector size)
Crimp per battery:
approx. 160 crimps
(Cu 150 mm² DIN 46235)
Hydraulic oil:
approx. 65 ml "AVIA HVI 15"
Environmental temperature:
-20°C to –40°C
Sound level:
75 dB (A) in 1m distance
Vibrations:
< 2,5 m/s²
Dimensions:
See Picture 2
Additional instruction manuals are available free of charge. The part # is
HE.9822_B.