Kitagawa YW Series Скачать руководство пользователя страница 5

Lathe

Cylinder adapter

Cylinder

Detector

Sleeve

Support

Lathe

Cylinder

Sleeve

Support

Cylinder adapter

YW-R type

YW-RE type

NC lathe

SOL.

Cylinder

Chuck

Manual

switching

valve

Solenoid

valve

Line filter

Pressure gauge

Hydraulic pump

Pressure

adjusting screw

Flexible hose

Drain hose

Tank

3

4

Type display as shown below

This instruction manual is for the cylinder part.

1-1. Type display

1-3. Scope of product

1-2. Structural drawing

Fig.1

YW

Fig.2

 1 . Structural Drawing and Parts List

・To  prevent  the  work  from  flying,  safe  design,  maintenance  and  erroneous  action  prevention  of  the  hydraulic 

system  to  maintain  the  gripping  force  of  the  chuck  is  extremely  important.  Thoroughly  read  the  Important 
Safety Precautions  on and after page 7 in this manual.

・As for the chuck, follow the instruction manual for the chuck.

1

1.   YW Abbreviated name of YW cylinders

2.   12  Nominal inside diameter of the cylinder

3.   25    Nominal piston stroke

4.   R      Cylinder with lock valve, relief valve

   RE    Cylinder with lock valve, relief valve and proximity switch

5〜7 Columns for special specification for each destination of delivery

Remarks 1) What is a  lock valve ?

      This is a valve which has a function to retain the hydraulic pressure inside a cylinder

      temporarily when the pump pressure suddenly lowers as a result of blackout, malfunction of

      the hydraulic pump, etc.

Remarks 2) What is a  relief valve ?

      This is a valve which has a function to stop damage when the hydraulic oil filled inside the

      cylinder has increased its pressure due to the volume change.

Example

12

2

25

3

4

5

6

7

5th digit and after that are not displayed for the standard cylinders.

R

WARNING

Содержание YW Series

Страница 1: ...ead this manual and the safety labels attached to the equipment Failure to follow these instructions and safety precautions could result in serious injury death or property damage Store this manual ne...

Страница 2: ...which are not specified in this manual please confirm them with our company or distributor before performing them Liability and How to Use this Manual The guarantee period of this product is 1 year a...

Страница 3: ...ction of hydraulic unit 7 3 List of seals to use Malfunction and Countermeasures 8 1 In the case of malfunction 8 2 Where to contact in the case of malfunction For Machine Tool Manufacturers Chapter 9...

Страница 4: ...relief valve and proximity switch 5 7 Columns for special specification for each destination of delivery Remarks 1 What is a lock valve This is a valve which has a function to retain the hydraulic pre...

Страница 5: ...al is for the cylinder part 1 3 Scope of product Fig 2 To prevent the work from flying safe design maintenance and erroneous action prevention of the hydraulic system to maintain the gripping force of...

Страница 6: ...n Bearing Bearing Socket head cap screw Socket head cap screw Socket head cap screw Quantity 2 2 1 1 1 1 1 1 1 1 1 2 2 1 1 4 12 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 O ring...

Страница 7: ...cap screw Socket head cap screw Quantity 2 2 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1 4 12 12 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Socket head button screw O ring O ring O ring O rin...

Страница 8: ...eral the safety interlock function which allows rota tion only when the door is the manual mode or the test mode During spindle rotation do not turn off hydraulic pump power supply and do not operate...

Страница 9: ...mines the gripping force of the chuck does not exceed Excessive input force can lead to breakage of the chuck which is very dangerous as the chuck can work can be damaged and fly out Be sure cover is...

Страница 10: ...or torque control Since the material of the cylinder is aluminum it is 80 of the tightening torque to the bolt size specified for the hydraulic chuck of our company Tightening torque is moment of forc...

Страница 11: ...ssure is raised If the hydraulic pressure suddenly drops due to blackout or malfunction of the hydraulic pump etc this is dangerous as work will fly out Lock valve retains the hydraulic pressure insid...

Страница 12: ...anced the vibration occurs and the screw is broken and then a gripping force is lost instantaneously causing the workpiece to fly out When screwing the draw bar or draw pipe piston to the end of the p...

Страница 13: ...to a drop in the gripping force of the chuck This is dangerous as work will fly out Periodically add hydraulic oil Turn off power and use designated hydraulic oil Refer to page 15 If supplying of the...

Страница 14: ...rce of the chuck will lower which is dangerous as the work will fly out Do not attach the other than parts manufactured by Kitagawa Iron Works to the cylinder Refer to pages 5 6 Fig 3 4 13 Do not oper...

Страница 15: ...ation speed Mass Moment of inertia Balance quality Storing temperature Operating temperature MPa l min min 1 kg kg m2 Push Pull Push Pull Outer piston rod Inner piston rod Outer piston rod Inner pisto...

Страница 16: ...received from heating of the pulley etc or when there is a special heat generation source around the cylinder the cylinder charged pressure rises and then the cylinder may stop operation if it is cont...

Страница 17: ...ge This product is a hydraulic device to control the operation of power chuck installed on the lathes or rotary tables The piston moves forward and backward by supplying hydraulic pressure to the cyli...

Страница 18: ...months 7 1 Maintenance and inspection of the cylinder 7 2 Maintenance and inspection of hydraulic unit 7 Maintenance and Inspection 7 3 List of seals to use Refer to Fig 3 4 Table 7 23 24 25 26 27 28...

Страница 19: ...ent Table 8 Defective Measures Check that the hydraulic pressure is operating by the motion of the flexible hose etc Check that there are no mistakes in piping Try operations when operation inability...

Страница 20: ...taching equipment Install the hydraulic unit at a position where the drain hose is not kinked and the needle of the pressure gauge is easily read Use a pipe inside diameter as large as possible For Ma...

Страница 21: ...ust inside the pipe completely Add a filter to the pressure supply line If foreign matters gets inside the cylinder this is dangerous since the rotation valve of the cylinder will seize the hose will...

Страница 22: ...low When screwing the draw bar and draw pipe into the piston screw in a state that the piston comes inside 9 3 Production and attachment of draw bar and draw pipe Sufficiently degrease and apply adhes...

Страница 23: ...862mm At the time of the screw process of the dimension F and V the precision is to be JIS 6H and 6h 6g matching the screw of the piston of the cylinder Pay attention so that the thread parts on both...

Страница 24: ...the Fig 14 or lower when rotation stop of the sleeve is applied and the spindle is rotated To prevent the sleeve of the cylinder from rotating provide a support by utilizing the screw of the sleeve L...

Страница 25: ...e the cylinder caused a pressure increase due to the volume change Consider the hydraulic circuit design so that the operation is easy and no mistakes in operation occur Attempt failsafe for the circu...

Страница 26: ...Fig 17 25 This product is based on the following standards or orders Machinery directive 2006 42 EC Annex I EN ISO 12100 1 2003 A1 2009 EN ISO12100 2 A1 2009 EN ISO14121 1 2007 EN1550 1997 A1 2008 Ult...

Страница 27: ......

Страница 28: ...Shanghai 200051 China B07 25 F West Tower Yangcheng International Trading Centre No 122 East Tiyu Road Tianhe District Guangzhou China No 6 Lane 5 Lin Sen North Road Taipei Taiwan 803 Ho B Dong Woolim...

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