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3.2.2  Filling the Machinery Oil

Lubrication Oil Filling Inlet

Put the generator set in a level state. Fill the oil into the oil-filling inlet. At the time 

of checking the oil level, it is necessary only to lightly insert the oil ruler. Please 

pay attention to that you should not rotate the oil ruler.

The factor of the affection, to the performance and reliability of the diesel engine, 

caused by your lubrication oil, is bigger than other factors. If you use any poor 

quality machinery oil or if you do not change the oil for your diesel engine 

according to stipulation, it is easy to block up the piston. It is also to quicken the 

wearing of the cylinder, bearings, and other moving components so that the life of 

your diesel engine is reduced.

KM186FG

1.65 (0.36)

A.P.I. Diesel engine maintenance 

classification.   The lubrication oil 

should be CC or CD grade.

Volume (L) English gallon

Volume

Type

Operating temperature

Recommended value
Applicable limit

About one month or 20 hours

Interval of 3 months or 100 hours

Time for changing the oil

Top Limit

Lower Limit

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Although there are the low oil pressure alarm system---the stop device. At 

the time of starting the set, it is necessary to check the oil quantity. If the oil 

quantity is not sufficient, please add some oil. Discharging the machinery 

oil should be carried out while the diesel engine is hot. After the cooling, it 

is very difficult to discharge the oil cleanly.

Don't fill the machinery oil into the diesel engine 

when the diesel engine id running.

3.2.3 Check the air filter.

(1) Unfasten the butterfly nut, open the filter cover, and take out the filter 

core. Never wash the filter core by using any detergents. When the output 

is reduced or the color of the exhausted gas is not good, change the filter 

core. Never start the generator set without the air filter core. Otherwise the 

diesel engine will soon be worn out.

(2) After mounting the filter core, cover the air filter housing and fasten the 

butterfly nut.

WARNING

Oil-filling Hole Cock
(Dipstick)

Oil Drain Bolt

Filtration Cover

Check Cover of Air-filter

Butterfly Screw

Cover of Air-filter

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Содержание KDE180EW

Страница 1: ...AIR COOLED DIESEL WELDER AND GENERATOR SET KDE180XW KDE180EW KDE180TW...

Страница 2: ......

Страница 3: ...erator Set 3 6 How to operate the Welder and Generator Set 3 7 Loading 3 8 Breaking the Welder and Generator Set 3 9 KDE180 Set 4 Maintenance of the Welder and Generator Set 4 1 Regular Maintenance 4...

Страница 4: ...tion oil Start battery Combustion oil tank volume L Low oil pressure stop protection system Cylinder diameter Stroke mm Continuous operation for 10 hours Three phase IGBT PWM Transmission shaft rigid...

Страница 5: ...sy Capacitor Welding output terminal post assembly No Parts No Description Qty 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 QF1 V HL X1 X2 SA DT FU1 Z1 Z2 W1 W2 W3 W4 W5...

Страница 6: ...sonal accidents and the equipment damages may be caused 3 1 1 Fire prevention The combustion oil used in the diesel engine is light diesel oil The gasoline kerosene and other oils should not be used U...

Страница 7: ...tion NOTE Potentiometer Electric Lock Wiring Terminal AC Output Receptacle Grounding Terminal Automatic Air Switch Fuse 8 a b 3 2 Preparation before the Start 3 2 1 Select and treat with combustion oi...

Страница 8: ...t About one month or 20 hours Interval of 3 months or 100 hours Time for changing the oil Top Limit Lower Limit Although there are the low oil pressure alarm system the stop device At the time of star...

Страница 9: ...ion pump and the oil transmission pipe so as to discharge the air in the fuel oil until there is no air bubbles to be appeared Then fasten the connecting nut again Potentiometer Electric Lock DC Outpu...

Страница 10: ...relieve the switch handle Let the switch restore to ON position automatically 5 If the diesel engine doesn t start after 10 seconds please wait for anther 15 seconds and make the start again If the st...

Страница 11: ...ark add some distilled water to make that the liquid level goes up to a higher mark If the electrolyte in the battery is too less the diesel engine will not start Because the electric power is insuffi...

Страница 12: ...op immediately It is necessary to check the oil height and add some oil 3 Do not unfasten the adjustment bolt used for adjusting the speed limit of the diesel engine or do not unfasten the high pressu...

Страница 13: ...the switching board By adjusting to a suitable position the welding can be carried out If a smaller current is needed it is possible to reduce the not be used for a long time The position for the rate...

Страница 14: ...used only for the welding separately the welding cable should be removed or protected When the set is used only for the welding separately the air switch should be turned off or the power supply plug...

Страница 15: ...justvalveclearanceforintakeandexhaustvalves Check commutator brush and slip ring Every year or 1000 Hrs Daily check First month of 20 Hrs Every 3 months or 100 Hrs Every 6 month or 500 Hrs 1st time 2n...

Страница 16: ...ator clock whether they are in good condition If spark occurs they have to be adjusted properly Every 3 months or 100 hours Clean time monthly Battery fluid check 4 1 1 Changing engine oil Every 100Hr...

Страница 17: ...f you have any question or problem when you meet in your operation please contact with our company or our dealer and tell the following information 1 The type of diesel generator sets the No and type...

Страница 18: ...the cable will be burnt If the cable is long and thin the input voltage of the electric appliance will be not enough causing that the generator doesn t start In the following formula you can calculate...

Страница 19: ...t is C 0 03 When the relative humidity is 100 the modified coefficient is C 0 04 Counting example When the rated power of generator is P 5KW altitude is 1000m ambient N temperature is 35 relative humi...

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