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2. PRODUCT OVERVIEW

2.2 PRODUCT INSTRUCTION:

Type

Cylinder no-Bore Cycle (mm)

Piston Displacement (L)

Compression ratio

Fire order

Inlet ways 

Fuel consumption (g/kw.h)

Lubrication system

Cooling system

Stating system

Location of output terminal  

Rotation speed of output terminal

Starting motor capacity

DC charging generator capacity 

Accumulator capacity

Lube oil capacity (L)

Cooling water capacity

Overall dimension (L W H)

Net weight (kg)

KD488Z

KD388

KD388Z

KD488

3

88

90

1.642

4

88

90

2.190

17.5

18.2

17.5

18.2

1

3

2 (from flywheel terminal) 1 3 4 2 (from flywheel terminal)

12.3(16.7)/1500

14.8(20.1)/1800

20(27.2)/2200

24(32.6)/2600

27(36.7)/3000

31.5(42.8)/3600

14.5(19.7)/1500

17.5(23.8)/1800

24(32.6)/2200

28.8(39.2)/2600

32.4(44)3000

37.6(51)/3600

16.4(22.3)/1500

19.7(26.8)/1800

26.7(36.3)/2200

32(43.5)/2600

36(49)3000

41.8(56.8)/3600

19.5(26.5)1500

23.5(32)1800

32(43.5)/2200

38.4(52.2)/2600

43.2(58.5)/3000

50(68)/3600

1500rpm, 230g/kw

h

3000rpm, 258g/kw

h

Composite

Pressure and splash

Forced liquid cooling closed type cycle

Starting motor

Flywheel terminal of horizontal axis

Counterclockwise (face to flywheel)

12V    1.4kw

12V    15A

12V    80Ah

6.9

4.6

(610.5

449.5

641.5)mm

8.5

5.9

(704.5

449.5

641.5)mm

205

170

175

200

Note: when the speed 

 2000r/min and the max. torque=115 percent of the rated power,

the speed under the max torque is 70~75 percent of the rated speed

This engine type is in-line, vertical, 4-stroke, water-cooled cylinder line, direct-

injection combustion chamber, 4-cylinder diesel. And these products consist of 
three types, including charged, exhaust turbocharged and intercooling.

This engine is of easy frame and easy to dismantle. The overall dimension is 

small and the weight is light. Its performance is wonderful, which can meet 
different customer's requirement, namely, generator sets, architecture machine, 
transportation engine, vessel dynamo, combine harvester and agricultural 
mechanism.

2.1 Frame feature

2.1.1 The screw intake pipe is adopted, which makes the intake air go around the 
axes. The mist oil grain and the compression air become comparatively ideal 
flammable bland gas 
2.1.2 For the top land designed as foursquare arc shape, W rotator in the bottom, 
excellent match with the vortex helix inlet pipe in the cylinder. High combustion 
efficiency as the fuel mixes with the air contently. With little fuel it can provide 
huge power.
2.1.3 Low inertia pin injection, which has a 10

slope with the cylinder axes .the 

injection head is 1.5mm

4mm away from the cylinder center. The injection 

diameter is 0.18MM

.There are four bind of oil fog falling on the side cliff of 

ù

 

combustion chamber on the head of piston, which can well mix the oil fog and the 
air.
2.1.4 Adopt VE type proportioning pump, provide a smart cube appearance; the 
oil injection pressure of the long cellular type (4 bore) oil injector is 16.5Mpa, and 
the location of the fuel falling is in the exact position of the combustion chamber, 
thus provide the high efficiency of combusting. For the charged type, adopt the 5-
bore oil injector with the oil injection pressure 20Mpa.
2.1.5 Install board heater in the intake flange to warm up the gas in the cylinder. 
The use of glow/heater plug greatly improves the diesel starting efficiency of 
small bore direct injection combustion chamber.
2.1.6 With the inlayed thin wall (1mm thick) chrome plated (0.10.12mm net shape 
chrome) wear resistance, thermo stability and resistance to corrosion of the 
cylinder improved.
2.1.7 For the lubricating system, it adopts forced lubrication with trochoid pump. 
The oil pump is rotor type with large oil capacity, small pulse, stable oil supply.
2.1.8 For the cooling system the water temperature is kept at 80

--95

 by the 

thermostat.

Item

Model

Specification

Rated power/speed

Kw(ps)/rpm

In-line, water-cooled, 4-stroke, directed injection, engine

Nature inspiration Supercharge-middle cooling Nature inspiration Supercharge-middle cooling

Содержание KD388

Страница 1: ...KD388 KD488 DIESEL...

Страница 2: ...ituations which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situations which if not avoided MAY result in minor or moderate injury The descriptions caption...

Страница 3: ...ds for the Hot Parts Don t allow your hand and body and clothes to contact the silencer exhaust pipe and engine body during operation or immediately after stopping the engine 1 2 2 7 Never Operate the...

Страница 4: ...amo combine harvester and agricultural mechanism 2 1 Frame feature 2 1 1 The screw intake pipe is adopted which makes the intake air go around the axes The mist oil grain and the compression air becom...

Страница 5: ...ant pump Oil filler Speed sensor VE Fuel injection pump Oil filter Oil sump Drain oil rubber pipe Portrait view of KD388 Portrait view of KD388 Constant temperature regulator Fan blade Coolant pump Oi...

Страница 6: ...se Air heater Fuel filter Inlet pipe Fuel injection pump cover board Oil sump Crankshaft Belt pulley Oil sump washer Oil sump Hose of draining oil Cylinder cover and respirator Exhaust pipe Hot water...

Страница 7: ...ment of filter paper element is necessary before it is clogged Replace it by cartridge assembly Cooling fluid cycles between diesel engine and radiator dissipate diesel engine heat from radiator centr...

Страница 8: ...ge of the inlet pipe to provide an easy starting of the engine and its working principle goes as following If the engine is started in a low temperature switch the current on the air heater and the el...

Страница 9: ...broken Besides please check the pollution of radiator and fan High altitude high temperature and overload are much easier to result coolant temperature rising lamp lighting and engine stopping to prot...

Страница 10: ...nt Oil Stock Using the Oil properly Avoiding dirt or dust falling into the oil Cleaning the Filling Jaws area while filling the Oil In order to avoid impacts of the oil character Please do not use mix...

Страница 11: ...on the dipstick 3 3 5 Manually tigten the cap of the oil filler port 3 3 6 Wait for about 10 minutes after starting the engine and then stop it Check the oil level with dipstick It should be near the...

Страница 12: ...operator is sick or under the influence of alcohol Poisonous exhaust gas Do not block the hose intakes windows and doors for ventilation There should be good ventilation while the engines is running...

Страница 13: ...ear cannot drive the starter motor to rotate Otherwise starter motor will be damaged So once engine is started disconnect the start gear from the flywheel gear immediately 4 2 2Start the engine at low...

Страница 14: ...fuel tank cut off the fuel supply the engine will stop quickly When the engine is running do not cut off the switch or make a short circuit Otherwise it will produce strong spark Abnormal electric su...

Страница 15: ...ccording to the engine s use load condition fuel and lubricant s quality and other condition the time interval of the terminal check can ahead or delay Maintenance The abrasion of the intake and exhau...

Страница 16: ...e disaster Be sure to provide adequate ventilation it will produce hydrogen gas during charging the hydrogen gas will be burned by any fire source Be careful of the electrolyte do not let your skin an...

Страница 17: ...r cooling liquid contain the rust and scale the cooling effection will be depressed The cooling water should be replaced once a year at least Drain the cooling water and then add cleanly soft water 5...

Страница 18: ...tion pump bracket adjust the injection timing by changing the angle of injection pump installation See fig If the reading is greater than 0 5mm pull the oil pump shell upside away from engine Reduce t...

Страница 19: ...l off was not open 4 Fuel is incompetent 5 Air cleaner element is so dirty 6 The temperature of condition is too low 7 The filter element of fuel is jam 8 Oil supply time is untrue 9 Injection head is...

Страница 20: ...The reason of malfunction Troubleshooting 6 4Engine power is not enough 6 5 Running unstable 6 Oil level is small oil supply is not enough 7 The oil of oil transfer pump is too small 8 The oil supply...

Страница 21: ...f fuel tank is use up 2 Oil pipe leakage the oil road suction air 4 The solenoid valve of oil pump power break down cut off the fuel supply 7 Crankshaft can t running a Piston scuffing c Oil pump brok...

Страница 22: ......

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