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Please wear the clothes and protection appliance suitable for the task

Note the abnormal situation

When you are operating or maintenance checking, if you find anything abnormal 

(noise, violation, smoke, leakage and alarm light), please stop the engine and 

report to principle immediately. Don't start engine again until the elimination of the 

failure.

1.2.2 Notice for safe operation

1.2.2.1 Burns from Scalding

Never open the radiator filler cap while the engine is hot. Steam and hot water 

will splash and scald you seriously. Wait until the radiator cools down after the 

engine has stopped, wrap the filler cap with rags then open the cap slowly.

Securely tighten the filler cap of the radiator after checking. Steam can spurt 

out during operation, if the cap is tightened loose

1.2.2.2 Good Ventilation for the Battery 

Keep the area around the battery well ventilated. Be sure to keep away any fire 

source. During operation or charging, hydrogen gas is generated and from the 

battery and easy to be ignited.

1.2.2.3 Fire hazard of the fuel 

Be sure to use the appropriate diesel fuel. Filling with gasoline or the similar 

type by mistake will result in fire.

Be sure to stop the engine before refueling.

If fuel is spilled, wipe off the spillage completely.

Never place oils or other flammable materials near the engine, or it would result 

in fire.

1.2.2.4 Exhaust Gas Poisoning

Never block windows, ventilation ports, or other ventilation equipment. Ensure 

there is good ventilation during the operation. It is harmful to Inhale the exhaust 

gas.

Never operate the engine in a closed room, tunnel, underground room, and 

manhole and so on. It is dangerous because exhaust won't exhaust outside.

1.2.2.5 Keep away from moving parts

Be careful not to touch the rotary parts during the running. Keep away the hand, 

body and clothes from being caught or scraped by the rotary parts, such as fan 

impeller, flywheel, belting wheel or output shaft.  

Check if there are tools and clothes on or near the engine to avoid being 

caught or hurt.

1.2.2.6 Scalds for the Hot Parts

Don't allow your hand and body and clothes to contact the silencer, exhaust pipe 

and engine body during operation or immediately after stopping the engine.
1.2.2.7 Never Operate the Engine under the influence of alcohol

Also, never operate the engine when you are ill or feel unwell because it will 

result in unexpected accidents
1.2. 3 Safe notice for inspection
1.2.3.1 Don't contact battery electrolyte.

Pay attention to avoid your eyes or skin from contacting the fluid. The battery 

electrolyte is dilute sulfuric acid and would cause burn. Wash it off immediately with 
a large amount of fresh water if get any on
1.2.3.2 Fire hazard caused by Electric Short-Circuits

Make sure to turn off the battery switch or disconnect the negative cable before 

inspecting the electrical system. Failure to do so could cause short circuit and fires.
1.2.3.3 Keep away from moving parts
Stop the engine before servicing the engine. If inspect the engine while running, 
never bring your hand, body or clothing contact or near rotating parts, otherwise 
you might get injured.
1.2.3.4 Prevent Scalding from the Hot Oil and Water 

If lube oil must be drained from the engine while it is still hot, be sure not to let 

the oil splash, causing to scald.

Wait until the temperature goes down before draining the coolant. Hot water may 

splash, resulting in scald.
1.2.3.5 Beware of dirt in air blowing

Wear protective equipment such as goggles to protect your eyes when blows 

compressed air. Flying dust or debris may hurt eyes.

Modification not authorized is forbidden

Do not release the control the high-speed limiting screw and oil level limiting bolt, 
otherwise the engine life will be shortened. Any rebuilding or disassembling of the 
engine will decrease safety, even causing a serious accident. If necessary, contact 
your local Kipor agents for Replace the genuine parts or technical support.

Disposal of waste materials

Gather waste oil or drainage in a container. Never dispose of waste oil or drainage 
to outdoors, or into a sewer, river, or the sea.
Dispose of waste materials safely by observing relevant regulations and laws. Ask a 
specialized waste recovery company to collect and dispose the waste materials.

WARNING

NOTE

Содержание KD388

Страница 1: ...KD388 KD488 DIESEL...

Страница 2: ...ituations which if not avoided COULD result in death or serious injury Indicates a potentially hazardous situations which if not avoided MAY result in minor or moderate injury The descriptions caption...

Страница 3: ...ds for the Hot Parts Don t allow your hand and body and clothes to contact the silencer exhaust pipe and engine body during operation or immediately after stopping the engine 1 2 2 7 Never Operate the...

Страница 4: ...amo combine harvester and agricultural mechanism 2 1 Frame feature 2 1 1 The screw intake pipe is adopted which makes the intake air go around the axes The mist oil grain and the compression air becom...

Страница 5: ...ant pump Oil filler Speed sensor VE Fuel injection pump Oil filter Oil sump Drain oil rubber pipe Portrait view of KD388 Portrait view of KD388 Constant temperature regulator Fan blade Coolant pump Oi...

Страница 6: ...se Air heater Fuel filter Inlet pipe Fuel injection pump cover board Oil sump Crankshaft Belt pulley Oil sump washer Oil sump Hose of draining oil Cylinder cover and respirator Exhaust pipe Hot water...

Страница 7: ...ment of filter paper element is necessary before it is clogged Replace it by cartridge assembly Cooling fluid cycles between diesel engine and radiator dissipate diesel engine heat from radiator centr...

Страница 8: ...ge of the inlet pipe to provide an easy starting of the engine and its working principle goes as following If the engine is started in a low temperature switch the current on the air heater and the el...

Страница 9: ...broken Besides please check the pollution of radiator and fan High altitude high temperature and overload are much easier to result coolant temperature rising lamp lighting and engine stopping to prot...

Страница 10: ...nt Oil Stock Using the Oil properly Avoiding dirt or dust falling into the oil Cleaning the Filling Jaws area while filling the Oil In order to avoid impacts of the oil character Please do not use mix...

Страница 11: ...on the dipstick 3 3 5 Manually tigten the cap of the oil filler port 3 3 6 Wait for about 10 minutes after starting the engine and then stop it Check the oil level with dipstick It should be near the...

Страница 12: ...operator is sick or under the influence of alcohol Poisonous exhaust gas Do not block the hose intakes windows and doors for ventilation There should be good ventilation while the engines is running...

Страница 13: ...ear cannot drive the starter motor to rotate Otherwise starter motor will be damaged So once engine is started disconnect the start gear from the flywheel gear immediately 4 2 2Start the engine at low...

Страница 14: ...fuel tank cut off the fuel supply the engine will stop quickly When the engine is running do not cut off the switch or make a short circuit Otherwise it will produce strong spark Abnormal electric su...

Страница 15: ...ccording to the engine s use load condition fuel and lubricant s quality and other condition the time interval of the terminal check can ahead or delay Maintenance The abrasion of the intake and exhau...

Страница 16: ...e disaster Be sure to provide adequate ventilation it will produce hydrogen gas during charging the hydrogen gas will be burned by any fire source Be careful of the electrolyte do not let your skin an...

Страница 17: ...r cooling liquid contain the rust and scale the cooling effection will be depressed The cooling water should be replaced once a year at least Drain the cooling water and then add cleanly soft water 5...

Страница 18: ...tion pump bracket adjust the injection timing by changing the angle of injection pump installation See fig If the reading is greater than 0 5mm pull the oil pump shell upside away from engine Reduce t...

Страница 19: ...l off was not open 4 Fuel is incompetent 5 Air cleaner element is so dirty 6 The temperature of condition is too low 7 The filter element of fuel is jam 8 Oil supply time is untrue 9 Injection head is...

Страница 20: ...The reason of malfunction Troubleshooting 6 4Engine power is not enough 6 5 Running unstable 6 Oil level is small oil supply is not enough 7 The oil of oil transfer pump is too small 8 The oil supply...

Страница 21: ...f fuel tank is use up 2 Oil pipe leakage the oil road suction air 4 The solenoid valve of oil pump power break down cut off the fuel supply 7 Crankshaft can t running a Piston scuffing c Oil pump brok...

Страница 22: ......

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