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15

07

MAINTENANCE

Manual 1866    Rev A    p/n 1866

ENSURING OPERATIONAL SAFETY

DANGER

!

Danger of death from touching 
live parts. Before maintenance 
work disconnect the machine 
by pressing the main switch or 
unplugging it and ensure it cannot 
be turned on again.

WARNING

!

Hot surfaces and equipment. 
During maintenance work there 
is the danger of getting burnt on 
hot components and by machine 
lubricating oil. Allow ample time 
for the machine to cool down prior 
to maintenance work.

Regular maintenance work must be carried 

out in order to ensure operational safety. 

Maintenance intervals also depend on the 

operational demands on the machine. Observe 

the safety instructions described in the section 

labeled 

“Safety” on page 11. 

The entire unit 

should always be kept in a clean condition.

Содержание KVO Series

Страница 1: ...KVO 150 KVO 200 KVO 300 KVO 400 KVO 500 KVO 700 KVO 900 KVO 1100 KVO 1300 OPERATOR S MANUAL Manual 1867 Rev A p n 1867 WARNING Do Not Operate Before Reading Manual Operator s Manual KVO Oil Sealed Rotary Vane Vacuum Pumps Original Instructions 800 825 6937 www kinneyvacuum com ...

Страница 2: ...olicy Thus information illustrations and or specifications to explain and or exemplify a product service or maintenance improvement may be changed at any time without notice Rights Reserved Statement No part of this publication may be reproduced or used in any form by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems wit...

Страница 3: ... 6 Unacceptable Operating Modes 7 Specifications 7 Materials of Construction 7 KVO 50 KVO 75 KVO 100 KVO 150 Feature Setup 8 KVO 200 KVO 300 Feature Setup 9 KVO 400 KVO 500 KVO 700 KVO 900 KVO 1100 KVO 1300 Feature Setup 10 Installation 11 Safety 11 Filling the Pump with Oil 12 Location 12 Foundation 12 Piping Connections 12 Vacuum Connection 12 Length of Connection Pipes 13 Exhaust Air Must Not b...

Страница 4: ... 400 KVO 1300 Oil Removal 17 Oil Diagrams 17 KVO 50 KVO 300 Oil Diagram 17 KVO 400 KVO 1300 Oil Diagram 17 Air Filtering models KVO 50 KVO 300 18 Intake Air Filter 18 Gas Ballast Valve Filter 18 Coupling 19 KVO 50 KVO 300 Coupling 19 KVO 400 KVO 1300 Coupling 19 Replacement Parts 19 Factory Service and Repair 19 Troubleshooting 20 Part Number Designations 22 Exploded Views and Parts Lists 23 Repla...

Страница 5: ...when problems arise that cannot be resolved after reading this manual Always include pump nameplate information when ordering parts or components Kinney KVO Series vacuum pumps are built to exacting standards and if properly installed and maintained will provide many years of reliable service Read and follow every step of these instructions when installing and maintaining the pump WARNING Serious ...

Страница 6: ...ry Indicates a situation that can cause damage to the engine personal property and or the environment or cause the equipment to operate improperly OTE N Indicates a procedure practice or condition that should be followed in order for the equipment to function in the manner intended CAUTION Read manual before operation or bodily harm may result Attention should be given to the safety related sectio...

Страница 7: ...pump is in operation At ultimate pressure noise levels are 80 dBA at 60 Hz however due to process or installation conditions noise levels may be higher CAUTION Do not touch hot surfaces Do not touch the vacuum pump while it is in operation and assure that the pump is cool before touching when not in operation ...

Страница 8: ...ure MAX RPM Maximum RPM at which the pump can be operated This manual describes instructions and precautions to be observed in the handling and maintenance of Kinney KVO Series oil sealed rotary vane vacuum pumps It is strongly recommended that those who operate or maintain the pump read this manual carefully prior to pump operation to ensure personal safety and pump life The following information...

Страница 9: ...turn during handling and installation Lift the vacuum pump using eye bolts directly attached to the top of the pump housing or with both fork truck forks underneath the pump Lifting Configuration Refer to Figure 3 1 Lifting Configuration for further details on how to properly lift KVO Series vacuum pump 1 Eyebolts 2 Eyebolts Figure 3 1 Lifting Configuration 1 2 OTE N This image applies to models 4...

Страница 10: ...s to atmospheric pressure in order to avoid possible damage When the pump is at operating temperature a standard gas ballast valve prevents the condensation of low quantities of water vapor inside the pump The water vapor compatibility may vary depending on the pump version It is driven via a coupling by a flanged three phase standard motor DESIGNATED USE The machine must only be operated in such ...

Страница 11: ... 82 65 4 986 1661 42 64 64 57 1083 1640 44 17 73 96 1122 1879 44 17 73 96 1122 1879 Weight lb kg 145 66 191 87 256 116 254 115 220 100 220 100 1250 567 1422 645 1512 685 1723 782 2471 1121 2486 1128 Ultimate Pressure mbar 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 1 1 Noise Level dBA 67 68 69 71 71 72 75 77 80 81 83 84 Noise level may vary based upon motor selection Table 4 1 Specifications WARNING D...

Страница 12: ...t air outlet D Suction flange E Cooling air inlet F Cooling air outlet H Oil filling point I Oil sight glass K Oil discharge point L Oil separator element M Oil recommendation plate N Data plate O Rotation direction arrow P Drive motor P1 Motor data plate Q Hot surfaces 70 C T Oil remover housing U Gas ballast valve ...

Страница 13: ... Inlet flange with non return valve E Cooling air inlet F Cooling air outlet H Oil filling point I Oil sight glass K Oil discharge point L Air oil removal device M Oil recommendation plate N Data plate O Direction of rotation arrow P Drive motor Q Hot surfaces 70 C T Oil remover housing U Gas ballast valve standard ...

Страница 14: ...t air outlet D Filter housing E Cooling air inlet F Cooling air outlet H H1 Oil filling points I Oil sight glass K K1 Oil discharge points M Oil recommendation plate N Data plate O Rotation direction plate P Drive motor P1 Motor data plate Q Hot surfaces 70 C T Oil remover housing U Gas ballast valve W Maintenance cover X Adjusting bolt ...

Страница 15: ...sories may become hot enough to cause major skin burns on contact as a result of process conditions WARNING Use lockout tagout procedures to disable the electrical energy source before any service or work is done on the vacuum pumps CAUTION Avoid extended exposure in close proximity to machinery with high intensity noise levels Wear adequate ear protection CAUTION Other potential hazards to safety...

Страница 16: ... not overfill the pump as excess oil will be blown out the discharge during the high pressure operation of the pump LOCATION The pump should be mounted on a flat level surface There should be enough space around the pump to allow for safe maintenance work and periodic inspections This includes at a minimum the ability to access oil fill and drain locations view the oil level glass and the oil temp...

Страница 17: ...th DIN EN 60034 and are in protection class IP55 and insulation class F The appropriate connection diagram is located in the motor s terminal box not for the plug connection version The motor data must be compared with the data of the existing mains network current type voltage network frequency and permitted current value Connect the motor via the plug connection or the motor overload For safety ...

Страница 18: ... wrong direction of rotation leads to damage to the machine Use a phase sequence indicator to check the direction of rotation clockwise rotating field The intended direction of rotation of the drive shaft is shown by the rotary direction arrow on the motor flange Start the motor briefly maximum of 2 seconds to check the direction of rotation When looking at the motor fan it must rotate clockwise O...

Страница 19: ...ent During maintenance work there is the danger of getting burnt on hot components and by machine lubricating oil Allow ample time for the machine to cool down prior to maintenance work Regular maintenance work must be carried out in order to ensure operational safety Maintenance intervals also depend on the operational demands on the machine Observe the safety instructions described in the sectio...

Страница 20: ...ce lubrication and cleaning Table 7 1 Maintenance Interval Schedule CHANGING THE OIL The oil level must be checked at least once a day if necessary top the oil up to the upper edge of the sight glass First oil change after 500 hours of operation Subsequent oil changes after 500 2000 hours of operation Reduce the change intervals accordingly depending on how contaminated the discharged medium is On...

Страница 21: ...symbol with the arrow on the insert and fix turning clockwise until it clicks into place KVO 400 1300 Oil Removal Changing Unscrew the maintenance cover Replace the oil separator elements Re assemble in reverse order Before fitting the O ring lightly oil the new oil remover and tighten it to 15 Nm wrench width 3 4 Always change the oil when the machine is at operating temperature and in an atmosph...

Страница 22: ...d air solid particles may be carried along or powder dust swirling around may cause injury to the eyes Therefore when cleaning with compressed air always wear safety goggles and a dusty mask GAS BALLAST VALVE FILTER The pumps work with a gas ballast valve The inbuilt filter disc and micro filter discs must be cleaned more or less often by purging depending on how dirty the medium flowing through i...

Страница 23: ...ine of pumps Contact the factory with serial number information for kit part numbers Delivery can be provided at that time FACTORY SERVICE AND REPAIR With proper care Kinney vacuum pumps and systems will provide years of reliable service Should adjustments or parts replacement eventually be needed these can often be performed locally as described in this book after obtaining required parts Personn...

Страница 24: ... as per IEC 60947 4 1 Vacuum pump or its oil is too cold Note the ambient temperature and the intake temperature The lubricating oil is too viscous The oil viscosity must comply with ISO VG 100 as per DIN ISO 3448 The air oil removers are dirty Change the air oil removal devices The back pressure in the exhaust line is too high Check the hose and or the pipe Permanent operation 100 mbar abs Use ne...

Страница 25: ... obstructed Check ambient conditions Clean ventilation slots The machine makes a strange noise The blades making a hammering noise when starting from cold is normal if it disappears within two minutes as the operating temperature increases The pump housing is worn chatter marks Repair by manufacturer or authorized workshop The vacuum adjustment valve if available is vibrating Replace the valve Bla...

Страница 26: ...VO100 KVO150 KVO200 KVO300 KVO400 KVO500 KVO700 KVO900 KVO1100 F KVO1300 F Position 2 PUMP VERSION Position 2 VERSION CD Standard duty XD Extreme duty for heavy duty applications Position 4 MOTOR HP Positon 4 HP 2hp B 3hp C 5hp D 7 5hp E 10hp F 15hp G 20hp H 25hp I 30hp J 40hp K Position 5 MOTOR SUPPLIED Position 5 NEMA xp VOLTAGES V 3 50 60 190 380 230 460 H 3 60 230 460 9 3 60 200 E 3 60 575 ...

Страница 27: ... 42 42 42 42 42 41 40 39 39 38 37 36 34 33 32 31 30 29 28 27 26 25 2 25 1 25 24 23 22 21 20 20 19 2 19 1 19 18 17 17 17 17 16 15 14 13 12 2 12 1 12 11 10 1 10 9 8 7 7 6 6 5 4 3 2 1 35 201 201 202 203 204 204 204 205 206 206 101 102 103 104 KVO 150 KVO 100 KVO 50 75 42 39 45 49 49 50 150 E 2231 2021 15 09 09 Exploded Views and Parts Lists Key V Wearing Parts D Seals Repair kits available consisting...

Страница 28: ...00 150 4 26 Oil separator cover 1 27 D Gasket 1 28 Washer 6 29 Float valve assembly 1 30 D Gasket 1 31 Set screw 6 32 Washer 6 33 Nut 6 34 Oil filler plug 1 35 D Sealing ring 1 36 V Oil sight glass with seal 1 37 Threaded plug 1 38 D Threaded plug with seal 1 ITEM NO PART TYPE DESCRIPTION QTY Oil air cooling pipework 39 Oil cooling line 1 40 Oil line fitting KVO 100 1 41 Oil line fitting straight ...

Страница 29: ...02 101 64 5 64 4 64 3 64 2 64 1 64 63 63 62 62 61 60 59 58 57 56 55 54 53 52 51 50 50 49 48 47 46 45 44 43 43 42 42 41 41 41 41 40 39 38 37 36 35 34 33 32 31 30 1 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 14 14 14 13 12 11 10 9 8 8 7 7 6 5 4 3 2 1 200 300 E 2236 2021 20 09 Key V Wearing Parts D Seals Repair kits available consisting of V and D parts ...

Страница 30: ... passage bolt 1 38 Straight fitting 1 39 Oil separator cover 1 40 D Gasket 1 41 D Threaded plug with seal 3 42 Lock plug 2 42 1 D Sealing ring KVO 200 2 ITEM NO PART TYPE DESCRIPTION QTY 43 D Threaded plug with seal 1 44 D Sealing ring 1 45 V Oil sight glass 1 46 Pressure gauge ZDM 8 1 Drive 47 Coupling driving 1 48 Setscrew 1 49 V Coupling Sleeve 1 Oil air cooling 50 Banjo fitting 2 51 Straight s...

Страница 31: ...8 2 58 1 58 57 56 55 54 53 52 51 50 1 50 49 49 48 47 46 45 44 43 42 1 42 41 1 41 40 39 38 37 37 35 4 36 4 36 3 35 3 36 2 36 1 36 35 12 35 11 35 10 35 9 35 8 35 7 35 6 35 6 35 5 35 5 35 2 35 1 35 34 33 32 5 32 6 32 4 32 3 32 2 32 1 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 15 14 13 12 11 11 10 10 9 8 8 7 6 5 4 3 2 1 95 302 81 89 89 97 95 98 301 301 302 302 303 304 305 306 307 308 309 21...

Страница 32: ...er cartridge KVO 500 700 6 32 4 D Sealing ring KVO 400 4 Sealing ring KVO 500 700 6 32 5 Clamping disc KVO 400 4 Clamping disc KVO 500 700 6 ITEM NO PART TYPE DESCRIPTION QTY 32 6 Allen screw KVO 400 4 Allen screw KVO 500 700 6 33 Filter cover 1 34 D Gasket 1 Oil separator side 35 Oil separator housing cpl 1 35 1 Grid 2 35 2 Mesh 1 35 3 Allen bolt flat head KVO 400 3 Allen bolt flat head KVO 500 7...

Страница 33: ...3 Fitting 1 84 Pipe 1 85 Oil line fitting 1 86 Fitting 1 87 T fitting KVO 500 700 1 88 Pipe KVO 500 700 1 89 Pipe KVO 500 700 1 ITEM NO PART TYPE DESCRIPTION QTY 90 Fitting KVO 500 700 1 91 Oil line fitting KVO 500 700 1 92 Pipe 1 93 Oil line fitting 1 94 Pipe 1 95 Oil line fitting 2 96 Oil passage bolt double 1 97 Washer 5 98 Clamp 1 99 Allen bolt 1 100 Ball cock 1 101 Pipe 1 102 Oil passage bolt...

Страница 34: ...1 50 49 1 49 48 48 47 46 45 44 43 42 41 1 41 40 1 40 39 39 37 4 38 4 38 3 37 3 38 2 38 1 38 37 12 37 11 37 10 37 9 37 8 37 7 37 6 37 6 37 5 37 5 37 2 37 1 37 36 35 34 5 34 6 34 4 34 3 34 2 34 1 34 33 32 31 30 29 28 27 26 25 24 21 20 19 18 17 16 15 15 14 13 12 11 11 10 10 9 8 8 7 6 5 4 3 2 1 87 317 81 78 72 89 94 90 301 318 302 302 303 304 305 306 307 308 309 310 311 311 312 313 314 315 91 201 202 ...

Страница 35: ...Filter cartridge KVO1100 1300 8 34 4 D Sealing ring KVO900 5 Sealing ring KVO1100 1300 8 34 5 Clamping disc KVO900 5 Clamping disc KVO1100 1300 8 ITEM NO PART TYPE DESCRIPTION QTY 34 6 Allen screw KVO900 5 Allen screw KVO1100 1300 8 35 Filter cover 1 36 D Gasket 1 Oil separator side 37 Oil separator housing cpl 1 37 1 Grid 2 37 2 Mesh 1 37 3 Allen bolt 4 37 4 Washer 4 37 5 V Oil sight glass with s...

Страница 36: ...ll cock KVO900 1 93 Pipe KVO900 1 94 Oil line fitting KVO900 1 95 Oil passage bolt KVO900 1 96 Fitting KVO1100 1300 1 97 Vibration absorber 3 98 Stud screw 3 99 Washer 3 100 Nut 3 ITEM NO PART TYPE DESCRIPTION QTY Accessories 101 Pressure gauge ZDM 8 1 102 NPT adapter 1 103 D Gasket 1 104 BSP NPT Thread adapter 1 105 D Gasket 1 Labels 201 Data plate 1 202 Oil type plate 1 203 Warning label hot sur...

Страница 37: ...EBUILD KIT KVO200 300 084001 0200 REBUILD KIT KVO400 084001 0400 REBUILD KIT KVO500 700 084001 0500 REBUILD KIT KVO900 084001 0900 REBUILD KIT KVO1100 1300 084001 1100 INLET FILTER KIT KVO200 300 084002 0200 INLET FILTER KIT KVO400 084002 0400 INLET FILTER KIT KVO500 700 084002 0500 INLET FILTER KIT KVO900 084002 0900 INLET FILTER KIT KVO1100 1300 084002 1100 EXHAUST FILTER KIT KVO50 75 084003 005...

Страница 38: ...y of Seller s equipment shall void warranty Installation and transportation costs are not included and defective items must be held for Seller s inspection and returned to Seller s Ex works point upon request THERE ARE NO WARRANTIES EXPRESSED IMPLIED OR STATUTORY WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNES...

Страница 39: ...ww kinneyvacuum com or contact Customer Service OPERATING DATA FORM PRODUCT REGISTRATION It is to the user s advantage to have the requested data filled in below and available in the event a problem should develop in the vacuum booster vacuum pump or the system This information is also helpful when ordering spare parts Model No Serial No Startup Date Type of Lubrication Pump RPM Operating Vacuum P...

Страница 40: ...Rev A p n 1867 09 21 Kinney 4840 West Kearney Street Springfield Missouri USA 65803 8702 O 417 865 8715 800 825 6937 F 417 865 2950 www kinneyvacuum com For Service Repair Technical Support or Product Sales contact ...

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