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Kingspan

Installation & Maintenance Instructions

for an unvented hot water cylinder with

internal thermal expansion

Customer Service Department

Kingspan

Tadman Street

WAKEFIELD

WF1 5QU

TEL: 0345 260 0258

Email: [email protected]

www.kingspancylinders.com

Part No: 026447 -

SEPT 2018

Hot Water Energy Storage

Unvented Cylinders

GB & NI

Содержание Tribune HE Range

Страница 1: ...ot water cylinder with internal thermal expansion Customer Service Department Kingspan Tadman Street WAKEFIELD WF1 5QU TEL 0345 260 0258 Email hotwater kingspan com www kingspancylinders com Part No 026447 SEPT 2018 Hot Water Energy Storage Unvented Cylinders GB NI ...

Страница 2: ...Commissioning Checklist on page 28 of this installation manual This product requires servicing every 12 months and the Service Record must be maintained Benchmark places responsibilities on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in accordance with the manufactur...

Страница 3: ...o guarantee of good flow availability In a domestic installation 1 bar and 25 l min should be regarded as the minimum The maximum mains pressure that the inlet control set can accept is 12 bar Consideration should be given to upgrading existing 1 2 15mm cold mains pipework to a larger size if the recommended minimum pressure flow rate is not being achieved ELECTRIC SUPPLY The unvented cylinder req...

Страница 4: ...Valve Integrated Dual Thermostat Single High Limit Stat Sensor pocket retaining bungs Robo Kit TP9000 TP5000 Installation Maintenance Instructions Direct Models Indirect Models Solar Indiect Models Indirect pre plumbed models 1 zone heating Indirect pre plumbed models 2 zone heating Solar indirect pre plumbed models 1 zone heating Solar indirect pre plumbed models 2 zone heating Direct Models Elec...

Страница 5: ...cing valve non return valve and expansion relief valve are combined together in the inlet control set On 60 180 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance of the valves should be considered Consideration should be given to position of discharge p...

Страница 6: ...ure Pressure Relief Valve TPRV mounted on the side of the cylinder This ensures that the cylinder does not have to be drained down in order to service the inlet control set Ensure that the arrow points in the direction of the water flow Turn to test Cold Mains In Balanced Cold Connection Outlet to Cylinder Expansion Relief to Tundish CONNECTING TO THE CYLINDER All of the pipework connections on th...

Страница 7: ...ase knob and view of tundish is not blocked SECONDARY CIRCULATION The unvented cylinder can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent backflow On large secondary circulation systems it may be necessary to incorporate an extra expansion vessel into the circuit to accommodate the increased system...

Страница 8: ... Discharge should be visible at the tundish The tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be given to the installation of a suitable safety device to warn when discharge takes place e g electronically operated The discharge pipe connected to the p...

Страница 9: ...e below the fixed grating and above the water seal b Downward discharges at a low level i e up to 100mm above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard is positioned to prevent contact whilst maintaining visibility c Discharges at a high level e g...

Страница 10: ...ffuser in bottom of cylinder B 22mm Hot water outlet C1 Immersion heater C2 Secondary immersion heater E Temperature relief valve boss Valve factory fitted to cylinder F 22mm Secondary return Connections A 22mm Cold feed with dip pipe to diffuser in bottom of cylinder B 22mm Hot water outlet C1 Immersion heater C2 Secondary immersion heater D 22mm Coil connections E 1 2 Temperature relief valve bo...

Страница 11: ...ial control type and should be connected to the solar sensor The solar sensor supplied as part of the solar controls should be inserted into Pocket G1 and is held in situ with the black sensor pocket retaining bung provided It is necessary to connect the solar pump via the over temperature high limit cut out provided into dry stat pocket G2 to ensure the heat input to the solar coil is interrupted...

Страница 12: ...L G O B R G Y ZONE VALVE L N PUMP E 3 2 E C 1 2 HIGH LIMIT CONTROL Mains supply double pole fused spur 230 220 3amp L N E E C 1 2 HIGH LIMIT CONTROL Mains supply double pole fused spur 230 220 3amp L N E 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 B L G O B R G Y ZONE VALVE 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 B L G O B R G Y ZONE VALVE L N PUMP E 3 2 E C 1 2 HIGH LIMIT CONTROL Mains supply dou...

Страница 13: ...8B 6B 9B 10B 11B 12B 13B 14B 15B 16B 5B 4B 3B 2B 1B 7T 8T 6T 9T 10T 11T 12T 13T 14T 15T 16T 5T 4T 3T 2T 1T NC Danfoss TPOneB NO COM S1 S2 2B 4B N 9B E DHW ZONE BLUE BR BL GR OR G Y 2B 5B N 9B E HTG ZONE 1 RED BR BL GR OR G Y PUMP CONNECTOR BL BR G Y N 3B E 15B 2B 6B N 9B E HTG ZONE 2 YELLOW BR BL GR OR G Y IF FITTED INCOMING MAINS TO BE CONNECTED TO GREYED OUT TERMINALS L N EARTH LINKS ARE FACTORY...

Страница 14: ...missioning may cause water to reach scalding temperatures at the outlets 150910 ver1 0 The diagrams below show the wiring within the thermostat box for indirect and direct cylinders respectively The thermostat mounted on the right controls the immersion heater The thermostat on the left switches the controls for the primary heat exchanger On reciept the thermostat probes will be inserted into the ...

Страница 15: ...Electric or Oil but must be under effective thermostatic control Uncontrolled heat sources such as some AGA s back boilers solid fuel stoves etc are NOT SUITABLE Please contact our Technical department for guidance Connect to Position G for the radiator circuits Twin zone heating unit are supplied with 2 port zone valves in positions G and H CONNECTIONS FOR SOLAR COILS Connect to the solar coil as...

Страница 16: ...80 1204 1025 822 NF 152 256 264 264 205 1561 580 1270 1091 888 1026 152 256 264 264 242 1806 580 1515 1336 1133 1271 187 291 299 299 285 2076 580 1750 1588 1385 1523 187 291 299 299 N F Not Fitted Not to be used as the primary heat source N F Not Fitted Not to be used as the primary heat source Litres Height mm Dia mm A mm B mm C mm D mm E mm F mm G mm H mm S mm 175 1371 580 1321 1025 806 NF 649 7...

Страница 17: ... It will rotate back to its closed position 6 Open the isolation valve fitted before the inlet control set 7 Allow water to run from hot tap for a short period before closing the tap The air expansion volume is now recharged If water continues to discharge from the expansion relief valve then it is recommended to arrange inspection by a competent installer If water discharges from the Temperature ...

Страница 18: ... Completion of commissioning fill in the Benchmark check list and leave with the house owner BENCHMARK SCHEME The installer must follow the Benchmark code of practice for the Benchmark certification to be valid The benchmark code of practice can be found on the internet using the following internet site www centralheating co uk and follow links GENERAL Servicing should only be carried out by compe...

Страница 19: ...ect immersion heater not switched on or cutout has triggered Check reset Indirect boiler not working Check boiler consult boiler manufacturers instructions Indirect motorised valve fault Check plumbing wiring to motorised valve Indirect cutout in dual stat has operated Reset and investigate cause Water discharges from expansion relief valve If continual pressure reducing valve part of inlet contro...

Страница 20: ...er Key supplied with install manual or fitted to preplumbed pipework Long shafted screwdriver Do NOT remove cover without isolating the supply to the product Locate thermostat enclosure on cylinder Loosen screw circled on photograph that holds front cover on to back plate Remove cover to reveal the thermostats and the associated wiring Remove power and earth cables Remove thermostat bulbs from ele...

Страница 21: ...If leaks appear DO NOT OVER TIGHTEN Re drain remove element and replace seal Now replace the thermostat bulbs and wiring Start by inserting the RHS thermostat bulb spiral wound first in the top 12o clock element pocket Then follow this with the RHS solid bulb Ensure the bulb is fully inserted to the pocket Insert LHS thermostat bulb spiral wound first in the bottom 6o clock element pocket Then fol...

Страница 22: ...the unit First open the hot tap closest to the unit and then open the draining tap WARNING WATER DRAINED OFF MAY BE VERY HOT IMPORTANT After draining the cylinder do not close the hot tap until the cylinder has fully cooled failure to follow this instruction may result in damage to the cylinder and will invalidate the guarantee ANNUAL MAINTENANCE The unvented cylinder requires an annual service in...

Страница 23: ...lheating co uk Please ensure that the installer has fully completed the Benchmark Checklist on the inside back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally required to complete a commissioning checklist as a means of complying with the appropriate Bui...

Страница 24: ... fitted What is the pressure reducing valve setting bar Has a combined temperature and pressure relief valve and expansion valve been fitted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all energy sources fitted with a cut out device Yes No Has the expansion vessel or internal air space been checked ...

Страница 25: ... Comments Signature SERVICE 2 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 6 Date Engineer Name Company Name Telephone Number Comments ...

Страница 26: ...ions of England and Wales May include SEI registered installers and or FAS trained plumbers who have completed the renewables technology module Any exchanged component will become the legal property of the manufacturer This guarantee is valid provided that The product has been installed by a competent installer and as per the instructions contained in the installation manual and all relevant Codes...

Страница 27: ...red by water contamination air pollution and natural disasters Installations outside the United Kingdom or Ireland Any consequential loss loss of profits revenues or receipts howsoever arising from any non conformity or defect affecting the product or from any delay in repair or replacement of the product Any loss or damage caused by delay in conduct of services or supply of parts required to rect...

Страница 28: ...e Address Post code Make of product Model size Serial Number Installers Contact details can be found in benchmark log book Date of installation can be found in benchmark log book Signature of homeowner Date Or Signature of developer If new build Date ...

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