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The Kingspan

System

5

Wear

gloves

when handling and cutting the product: particles of the

glass fibre reinforced facings can be irritating to the skin.
Use suitable protective clothing (e.g. long-sleeved garments).

The

reflective surface

on this product will reflect light as well as heat,

including ultraviolet light. If this board is being installed during very
bright or sunny weather, wear UV protective sunglasses or goggles,
and if the skin is exposed for a significant period of time, protect the
bare skin with a UV block sun cream.

The facing used on this product can be

slippery underfoot

specially

when allowed to get wet.

When hand tools with

blades

, saws or other cutting tools are used,

please handle the tools with caution.

Do not stand

on or otherwise support your weight on KoolDuct panels

and fabricated ducts.

Dust

is NOT normally a hazard.

When mechanical cutting is used, dust extraction shall be used (eye
protection and disposable dust mask shall be worn when appropriate).
Minimise dust and slipping hazards by disposing of the excess material
and keeping the working place tidy.

Safety Data Sheet

are available for the adhesive and silicone sealant

supplied by Kingspan Insulation
The application of adhesive and sealant shall be performed in a well

ventilated

area, wearing protective gloves.

Kingspan

KoolDuct

panels are

chemically inert and safe

to use.

Health and Safety

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Содержание KoolDuct System

Страница 1: ...The Kingspan System 1 October 2018 US Units The Kingspan KoolDuct System Training Manual Phenolic Ductwork Fabrication and Installation Guidelines Insulation ...

Страница 2: ...anes 37 Radius elbow 42 Elbow 45 Deg throat radius heel 44 Dynamic branch Training Manual Contents Page 49 Chapter 3 Couplings and connections 50 4 Bolt Flange coupling system 53 Grip Flange coupling system 58 Bayonet Cleat 59 Tiger Clip coupling system 62 Connection to duct system components 64 Connections with Tiger Unit 65 Connection of Inspection doors 66 Chapter 4 Duct reinforcement 71 Pressu...

Страница 3: ...The Kingspan System 3 Training Manual Chapter 1 Introduction ...

Страница 4: ...tained herein should review all state local and contract regulation applicable to specific installations The Delivery Partner and or KoolDuct fabricators shall have full regard to Kingspan s Technical Support Documentation for the KoolDuct System and shall ensure that in any design and any erection of using the Kingspan KoolDuct System the guidelines in the Technical Support Documentation are foll...

Страница 5: ... specially when allowed to get wet When hand tools with blades saws or other cutting tools are used please handle the tools with caution Do not stand on or otherwise support your weight on KoolDuct panels and fabricated ducts Dust is NOT normally a hazard When mechanical cutting is used dust extraction shall be used eye protection and disposable dust mask shall be worn when appropriate Minimise du...

Страница 6: ...ored inside under cover and clear of the ground Once the duct sealant has fully cured the open ends of the ductwork sections shall be fully sealed with a weatherproof sheet to prevent the ingress of foreign matter OUTSIDE STORAGE Where storage inside a building is not possible Kingspan KoolDuct panels and ductwork sections shall be stored clear of the ground protected and secured against all weath...

Страница 7: ... 8 1 3 4 x 47 x 154 R 12 UK Ireland 22 x 1200 x 2950 mm 30 x 1200 x 2950 mm Australia 20 x 1200 x 3930 mm 30 x 1200 x 3930 mm 42 x 1200 x 3930 mm Middle East and NA 20 x 1200 x 3930 mm 30 x 1200 x 3930 mm Rest of the world 20 x 1200 x 3930 mm 22 x 1200 x 3930 mm 30 x 1200 x 3930 mm Factory applied aluminum facings Silver Black NOTE The black faced KoolDuct is NOT part of the UL listed duct system ...

Страница 8: ...mical or fume exhaust systems please check compatibility with Kingspan For use with extreme heat above 185 F 85 C High Pressure systems above 4 in w g 1000 Pascal positive Outdoor use without additional protection Not Applicable The UL Listing for KoolDuct The UL listing requires that ductwork is fabricating using 25 32 1 25 32 20 45 mm Kingspan KoolDuct panels faced with silver aluminum foil on b...

Страница 9: ...ments if any OTHER COMPONENTS OF THE DUCTWORK SYSTEM Details of offsets required to route ductwork around obstructions columns beams etc Inspection servicing cleaning access openings number and location of access openings number and location of test holes Regulating Dampers location and connection type flange spigotted connection Smoke damper smoke fire dampers location and connection type flanged...

Страница 10: ...ING 5 REINFORCING 6 COUPLING JOINING 7 SEALING with KoolDuct Silicone sealant 8 FABRICATION INSPECTION Generous and continuous bead of Kingspan approved silicone placed in ALL FOUR interior joints extending for full length of duct Factory applied aluminum facings on air stream and exterior surfaces KoolDuct Section End View YES NO UL 181 A P Listed Aluminum Tape at corners where KoolDuct foil has ...

Страница 11: ...The Kingspan System 11 Machine Cutting CNC machine Straight cutting machine Specific training to be provided by the manufacturer of the machine ...

Страница 12: ... 8 Panel R 6 Ref 513U Small Jack Plane 90 Degrees 3 1 1 2 1 Ref 514U Small Jack Plane 45 Degrees Left 1 1 2 3 1 Ref 515U Small Jack Plane 45 Degrees Right 3 1 1 2 1 Blades set 1 32 less than Panel thickness To Set the Cut Height A Unloose big screw 1 on the back B Operate on smaller screws 2 at the bottom of Jack Plane C Tighten big screw 1 To Change Blades D Operate on stopping screws 3 at the bo...

Страница 13: ... R 8 513U 514U 515U Small Jack Planes one blade Cut 1 3 16 thickness R 8 with Blade 744 Ref 513U Small Jack Plane 90 Degrees 3 1 1 2 1 Ref 514U Small Jack Plane 45 Degrees Left 1 1 2 3 1 Ref 515U Small Jack Plane 45 Degrees Right 3 1 1 2 1 Cutting Jack Planes for 1 3 16 30 mm Panels R 8 516 Jack Plane two blades ...

Страница 14: ... 2 in w g 0 500 Pa Any size 20 inches 500 mm Longitudinal Seams Only 2 4 in w g 501 1000 Pa Any size 10 inches 250 mm Longitudinal Seams Only Tiger Clips on folded mitre joints ONLY required if the alum facing has cut or tears Example 1 Duct 18 x 12 at 2 in w g T Closures only on the open mitred joints Max spacing 20 Example 2 Duct 18 x 12 at 4 in w g T Closures on ALL the mitred joints Max spacin...

Страница 15: ... Use Tape marker 521 Press tape firmly with the adhesive face on the ductwork facing Wipe tape firmly with the Soft spatula 525 Assembly option 2 Adhesive 212 or spray ALL duct sections MUST be assembled with adhesive or Tiger Clips Adhesive for pressure classes up to 3 in w g Shake well Protect board from over spray Apply by brush 1 layer or spray 2 or more layers Let cure Assembly Use Rigid spat...

Страница 16: ...age and application For low pressure applications up to 2 in w g 500 Pa Minimum 3 16 4 mm diameter bead prior to tooling approx 66 linear feet 20 m per tube of 10 5 oz 310ml For medium pressure applications up to 4 in w g 1000 Pa Minimum 1 4 6 mm diameter bead prior to tooling approx 12 linear meter per tube of 10 5 oz 310ml Silicone application temperature 5 C 40 C 41 F 104 F ...

Страница 17: ...The Kingspan System 17 Training Manual Chapter 2 Rectangular Duct Construction ...

Страница 18: ... Tool 444 Straight Duct Cutting METHOD 1 Cutting along the panel length 7 8 R 6 The sum of 4 internal sides less than 40 2H 2W 1 3 16 R 8 The sum of 4 sides less than 37 2H 2W 7 8 or 1 3 16 H W H W 7 R 6 or 9 R 8 H H W W 7 8 or 1 3 16 1 3 4 or 2 3 8 1 3 4 or 2 3 8 1 3 4 or 2 3 8 ...

Страница 19: ...ct Cutting METHOD 2 Cutting along the panel length 7 8 R 6 The sum of 3 sides less than 42 2H W or 2W H 1 3 16 R 8 The sum of 3 sides less than 40 1 8 2H W or 2W H 47 H H W W 7 8 or 1 3 16 7 8 or 1 3 16 7 8 or 1 3 16 7 8 or 1 3 16 1 3 4 or 2 3 8 1 3 4 or 2 3 8 ...

Страница 20: ...OD 3 Cutting along the panel length SEQUENCE OF ASSEMBLY 1 2 7 8 R 6 The sum of 2 sides less than 43 W H 1 3 16 R 8 The sum of 2 sides less than 42 W H 47 H W 47 H W 7 8 or 1 3 16 1 3 4 or 2 3 8 1 3 4 or 2 3 8 7 8 or 1 3 16 7 8 or 1 3 16 7 8 or 1 3 16 ...

Страница 21: ...ule and held in position Set Square Rule 436 Straight Duct Cutting METHOD 4 Cutting along the panel length 7 8 R 6 Each side less than 45 1 3 16 R 8 Each side less than 44 7 8 47 H 7 8 or 1 3 16 7 8 or 1 3 16 47 H 7 8 or 1 3 16 7 8 or 1 3 16 47 W 7 8 or 1 3 16 7 8 or 1 3 16 47 W 7 8 or 1 3 16 7 8 or 1 3 16 ...

Страница 22: ...8 Cutting along the panel width Cutting along the panel width Duct Length limited to 47 Panel length 154 H H W W Panel length H H W W Panel length H W H W Panel length H H W W 7 8 R 6 Width or Height more than 45 1 3 16 R 8 Width or Height more than 44 7 8 ...

Страница 23: ... all bevel joints Tiger clips at a maximum of 10 centres along the external side Tiger clips and panel joint are covered with UL tape on both sides When reinforcement is required install extra reinforcement along the joint in addition to the standard reinforcement 1 reinforcing bar installed at the same centres as the standard reinforcement ...

Страница 24: ...mm Likely to require less reinforcement than Methods 5 8 Flange and foam gasket Exposed edges sealed with UL Tape Fasten ducts together with mechanical fix e g non corrosive threaded bar discs and nuts Circular Rectangular holes min 8 Seal exposed foam in opening with UL Tape joint when Grip Flange is used 1 setback for flange ...

Страница 25: ... Cut End Cap at 45 Degrees Assembly with Adhesive or Tiger Clips Fix End Cap to duct end Apply tape around End Cap Seal with silicone inside duct and End Cap Silicone 231G Silicone 231G Adhesive 212 TClip 364 End Cap Option 1 Short Duct or Plenum Option 2 Long Duct 40 Fix End Cap to duct end Tiger Clips Max spacing 10 ...

Страница 26: ... x A Splitters are required for angles greater than 22 5 Note SMACNA recommended max angles for diverging converging transitions are acceptable W A W W1 Offset Mitred Offset θ max 30 D 2 x A B 0 27 x W Radius Offset θ max 30 200mm Radius minimum Angled Offset θ max 15 D 4 x A W 1 W 1 W W W A W W W W W A W W1 A A W ...

Страница 27: ...centric Transition Minimum Neck size 100 mm Crease Outside Crease Inside TH TH 12 22 12 Min 4 Min 4 18 22 18 D 22 Crease Lines Cover D 2xTH 2xTH Crease Outside Crease Inside Dimensions in inches D minimum 2 5 x 18 12 2 5 x 6 15 ...

Страница 28: ...oncentric Transition Minimum Neck size 100 mm Crease Inside Crease Inside Crease Outside Crease Outside Dimensions in inches D minimum 2 5 x 3 7 TH TH Min 4 Min 4 18 12 D 22 Crease Lines Cover D 3 Crease Outside Crease Inside ...

Страница 29: ...The Kingspan System 29 Double Offset Minimum Neck size 4 TH TH TH TH ...

Страница 30: ...f Straight Branch Angle Branch Boot Branch Flanged Connection Boot Branch Un flanged Connection Boot Branch 4 6 2 5 10 W 12 2 W1 16 TH TH 45 0 4 512 519 Jack Plane 22 5º UL tape UL tape 4 45 0 Note W1 W 1 4 W min 4 Jack Plane 22 5º ...

Страница 31: ...Kingspan System 31 Small Take Off Un flanged Connection Duct side up to 24 and Low Pressure up to 2 in w g SUGGESTED TIGER CLIP PLACEMEMENT Opening w or h No Tiger Clip per Side 4 6 1 7 12 2 13 20 3 21 24 4 ...

Страница 32: ...ts with aluminum body Minimum diameter 4 0mm 5 32 Through flange only rivet grip range 3 8mm 1 8 to 5 16 Through flange and panel For 22mm KoolDuct rivet with grip range 25 30mm 1 to 1 3 16 For 30mm KoolDuct rivet with grip range 33 38mm 1 5 16 to 1 1 2 F Profile Take off inside dim 6 mm Large Take Off Flanged Connection Duct side larger than 24 Pressure up to 4 in w g ...

Страница 33: ...cal Fix for diam larger than 12 and or Pressure 2 in w g Seal all around with Silicone U profile U profile Large round fitting Flanged Connection Mechanical Fix required for diam larger than 12 and or Pressure 2 in w g Silicone bead around exterior circumference ...

Страница 34: ...posed insulation Round Hole Cutter 443 Silicone bead around exterior circumference Round metal fitting with folding tabs Mech fix tube to spigot Round Fitting for Round Diffusers and Flexible Ducts Mechanical Fix required for diam larger than 12 and or Pressure 2 in w g ...

Страница 35: ...The Kingspan System 35 Grille Register Diffuser Installation with Aluminum Profile Grille Diffuser Clip U Profile Grille Diffuser Clip U Profile ...

Страница 36: ...ermanently the turning vanes for elbow size less than 24 and low pressure less than 2 in w g only silicone sealant required For larger or higher pressure elbow mechanical fix is required Reinforcing Bars or aluminum strips positioned on the outer surface of the elbow Reinforcing Bar Mechanical fix 1 Reinforcing Bar Mechanical fix 2 Aluminum strip Cut vane 6 to 8mm less than duct height Square Elbo...

Страница 37: ...Internal Radius min 8 SR Splitter Radius SPLITTER for Short radius elbows Elbow side inches Splitters Position 0 20 0 20 32 1 W 3 32 64 2 W 4 W 2 Over 64 3 W 8 W 3 W 2 Splitter not required in angles less than 45 SMACNA number of short radius vane selection is also acceptable Dimensions in inches Numbers in the hoop show suggested tracing procedure NOTE Minimum Bend Radius 8 Minimum Neck 4 ...

Страница 38: ... 6 Splitter SR 16 NECK NECK ER minus IR 1 3 W1 8 LEGEND TH Panel Thickness ER External Radius IR Internal Radius minimum 8 SR Splitter Radius 2 4 1 minus Asymmetric Radius Elbow Dimensions in inches Numbers in the hoop show suggested tracing procedure NOTE Minimum Bend Radius 8 Minimum Neck 4 ...

Страница 39: ...d around Splitters Symmetric Asymmetric Radius Elbow Bending Machine 441 45 taper edges toward air stream Ends of panels cut square 90 Ends of panels cut square 90 Inner strip exterior surface crimped 7 8 panel every 3 or 1 3 16 panel every 4 min 8 radius Outer strip interior surface crimped as required to fit radius crimp spacing 4 ...

Страница 40: ... used instead of the Adhesive for duct assembly Max TC Spacing 2 MAXIMUM TIGER CLIPS SPACING Pressure Duct Size Elbow Tee etc Max Spacing Application 0 to 4 in w g Any Size 4 Internal Radius All mitre joints 0 to 4 in w g Any Size 10 External Radius All mitre joints ...

Страница 41: ...ce the lines AD and DE 3 Use a ruler to trace the segment EC 1 Use the Elbow Template with smaller side l to trace the lines AB and BC A l B C C A l E l1 B D Asymmetric Elbow with Templates Symmetric Elbow with Templates C A l B l D Use the Elbow Template with side l required ...

Страница 42: ...roat Radius Heel Alternative Elbow Design Splitter SPLITTER Elbow side inches Splitters Position 0 20 0 20 32 1 W 3 32 64 2 W 4 W 2 Over 64 3 W 8 W 3 W 2 Splitter not required in angles less than 45 SMACNA vane selection is also acceptable ...

Страница 43: ...roat Radius Heel Alternative Elbow Design 512 519 Jack Plane 22 5 degrees Cut 1 Setup tool Neck size 2 from panel end Cut 2 Setup tool Throat size 2 from cut 1 centre 2 3 1 8 Clamp ing Rule 2 Blades set 1 32 less than Panel thickness 3 1 8 ...

Страница 44: ...bow Dimensions in inches Numbers in the hoop show suggested tracing procedure D minimum 2 5 x 20 16 10 NOTE Minimum Bend Radius 8 Minimum Neck 4 TH Min 4 Min 4 Min 4 4 3 2 1 10 9 5 6 7 8 NECK NECK D NECK 2 2xTH 16 18 8 IR 6 1 3 6 1 3 8 ER 32 20 24 8 IR 5 3 minus ...

Страница 45: ...The Kingspan System 45 Assembly Procedure 6 1 4 5 3 2 4 1 2 3 5 6 Place 1 on the table Join section 2 and section 3 to 1 Install section 4 Install section 5 Install section 6 ...

Страница 46: ...ides flushed Dimensions in inches Numbers in the hoop show suggested tracing procedure minus 11 8 minus 3 4 NOTE Minimum Bend Radius 8 Minimum Neck 4 IR Min 100 Min 4 IR IR Min 4 IR Min 4 14 4 5 6 7 3 2 1 ER2 NECK 8 9 10 13 12 11 ER1 NECK 2xTH TH 12 8 16 20 4 4 ...

Страница 47: ... suggested tracing procedure minus 3 4 8 11 minus 7 N Min 4 200 IR Min 4 N 6 5 4 3 2 8 9 10 12 13 14 NECK 1 11 1 2xTH Dynamic Branch Tee Branch internal sides flushed TH NOTE Minimum Bend Radius 8 Minimum Neck 4 8 16 8 IR 20 12 8 IR 24 8 IR 4 4 1 3 8 1 3 7 ER2 24 ER2 32 ...

Страница 48: ...lace section 1 on the table join section 2 and 3 only the neck section Option add holder pieces 5 e 6 with tape only install bigger circumference section with cover 7 install section 8 remove section 5 and adhesive section 3 remove section 6 and adhesive section 2 4 1 ...

Страница 49: ...The Kingspan System 49 Training Manual Chapter 3 Coupling Systems for joining ductwork sections ...

Страница 50: ...Tiger Units 3 Tape NOTE 50 mm 2 wide tape acceptable Gently taper the ends of the duct section with the black Rigid Spatula 526 Joggle hole Corner hole 4 Fit corner pieces into the flange to make up the full rectangular shape Sealant on both edges 5 Apply sealant inside the flange at both edges 258 259 Corner Piece for 22mm 7 8 Panel 268 269 Corner Piece for 30mm 1 3 16 Panel 3 8 Outside Facing 3 ...

Страница 51: ...e 380 385 Assembly 8 Detail 4 Bolt flange Screw Tiger Unit Tape 7 Screws 4 Bolt flange Screw Tiger Unit Suggested screws Diameter 4mm 5 32 6 4 Bolt flange bonded to the duct Use mallet to carefully apply the flange in its final position ...

Страница 52: ... to exposed corner edges Fit Bolts into the corner holes loose bolts If necessary align the corner holes by use of the Joggle holes Insert Clamps or Clips in sufficient numbers to ensure that there are no gaps in the seam Tighten Clamps or Clips Suggested at max 12 centres 300mm about 3 75 mm from corners Finally tighten the bolts Silicone G Clamp not supplied by Kingspan Clip not supplied by King...

Страница 53: ...yonet h Chair Grip Flange F Grip Flange U Grip Flange External Grip 312 Aluminum Grip Flange System External F Grip 313 External h Grip 314 External U Grip 315 7 8 R 6 1 3 16 R 8 Internal Grip for 7 8 LKDA 311 Internal Grip for 1 3 16 LKDA 317 ...

Страница 54: ...ernal Grip 312 Gasket 242 Grip Flange System 7 8 22mm R 6 May be used with pressure up to 2 in w g or Tiger Clip when possible Must be used with static pressure 2 in w g or 4 Bolt flange SUGGESTED GASKET PU 5 8 x 5 8 Internal Grip for 7 8 R 6 311 ...

Страница 55: ... R 8 May be used with pressure up to 2 in w g or Tiger Clip when possible Must be used with static pressure 2 in w g or 4 Bolt flange SUGGESTED GASKET PU 5 8 x 5 8 Internal Grip for 1 3 16 R 8 317 EXPOSED INSULATION Prior to insertion of the R 8 Grip flange the ends of the duct section or just the corners should be covered with UL tape to seal the exposed insulation ...

Страница 56: ... sections of internal female flange are square cut to a dimension equal to the internal duct width less 1 8 B Two sections are square cut to a dimension equal to the internal duct height l less 1 8 Installation All internal Grip female pieces are applied with light pressure until the total flange assembly is formed Only when one piece is properly engaged and correctly positioned it should be force...

Страница 57: ...ip Flange Cuts External joint about centre of duct Internal Grip Flange This should be the last to be installed Complete Grip Flange applied on the duct External Grip Flange 312 w External Duct Width h External Duct Height h 1 2 w h w h 1 2 w 2mm Small notch cut Silicone Internal Grip 311 Internal dim 1 8 Grip Notcher 451 ...

Страница 58: ...ket with overlap Grip Flange w h Vertical Bayonet 321 h Horizontal Bayonet overlap Vertical Bayonet 321 w Nylon Cap 281 for visibly mounted installations optional Note Kool Clamp 453 and WD 40 can assist with Bayonet application Duct to Duct Coupling Aluminum Grip with Bayonet Cleat ...

Страница 59: ... Apply a continuous bead of Kingspan approved silicone to one end of one segment STEP 1 Both ends of the KoolDuct duct must be flat and perfectly squared Aluminum tape is applied on both ends of the duct segments Tiger Clip Coupling 364 364 bent 364 flat w or h inches No Tiger Clips per side in addition to those at corners Max pressure in w g 4 5 0 2 6 11 1 2 12 19 2 2 20 39 3 2 40 45 4 2 46 49 4 ...

Страница 60: ...0 F GRIP FLANGE 311 313 h GRIP FLANGE 311 314 U GRIP FLANGE 311 315 F STRUCTURAL FLANGE 332 h STRUCTURAL FLANGE 333 U STRUCTURAL FLANGE 334 Aluminum Flange Profiles for Connection To Duct System Components Example h flange ...

Страница 61: ...FLANGE EXAMPLE F STRUCTURAL FLANGE Prior to insertion of the Structural flanges the ends of the duct section both inner and outer surfaces should be gently tapered with the black Rigid Spatula Structural U Profile 334 Internal dim 1 8 Structural F 332 Internal dim 1 8 Adhesive inside each profile Aluminum Tape on corners Aluminum Tape on corners ...

Страница 62: ...KoolDuct Fitted with U Profile Rivet S slip when suitable Flanged Connection using The 4 Bolt flange Spigotted Connection using The 4 Bolt flange Gasket Rivet KoolDuct Fitted with 4 Bolt flange The external dimension of KoolDuct 4 Bolt flange shall match the external dimension of the flanged connection Gasket KoolDuct Fitted with 4 Bolt flange Bolt Screws rivets minimum 2 per side located at 300mm...

Страница 63: ...ated at 300mm 12 max spacing Suggested blind rivets with aluminum body Minimum diameter 4 0mm 5 32 Through flange only rivet grip range 3 8mm 1 8 to 5 16 Through flange and panel For 22mm KoolDuct rivet with grip range 25 30mm 1 to 1 3 16 For 30mm KoolDuct rivet with grip range 33 38mm 1 5 16 to 1 1 2 KoolDuct Ductwork NOTE The installation of fire dampers and their connection to ductwork fabricat...

Страница 64: ...Unit Suggested Tiger Unit spacing at 12 300mm maximum intervals DETAILED VIEW TIGER UNIT VCD KoolDuct UL TAPE FIRST After connection Apply UL tape over Tiger Units Seal with sealant For VCD dimensions w and h 24 TIGE R UNIT FAN COI L UNI T DETAILED VIEW KoolDuct UL TAPE FIRST After connection Apply UL tape over Tiger Units Seal with sealant For any dimension of FCU ...

Страница 65: ...tem 65 Connection of Inspection Doors Option 1 KoolDuct door Option 2 Pre fabricated door Pre Fabricated Door Seal the frame with Silicone KoolDuct Door Connect safety restraints to access panels located in riser ducts ...

Страница 66: ...The Kingspan System 66 Training Manual Chapter 4 Duct Reinforcement ...

Страница 67: ...ceed design pressure Duct Reinforcement Where occasional inadmissible over pressure would exceed design pressure and would compromise the integrity of the ductwork a Pressure Relief Damper and bypass duct is recommended For ductworks larger than those covered by the Schedule of duct reinforcement in this manual the Multiple Duct method of construction can be used in this case each one of the multi...

Страница 68: ... and Threaded Inserts with Discs and Bolts KoolDuct Panel Reinforcement Disc 353 Reinforcement Disc 353 Threaded insert Bolt Outer tube Negative Pressure KoolDuct Panel Threaded Nut Reinforcement Disc 353 Reinforcement Disc 353 Threaded rod Positive Pressure Outer tube Negative Pressure KoolDuct Panel Reinforcement Disc 353 Reinforcement Disc 353 Outer tube Negative Pressure Internal duct dim Inne...

Страница 69: ... 1 07 1168 3 4 23 4 20 9 1 25 1527 1 29 5 26 6 1 45 1880 1 1 4 38 4 35 1 1 65 2591 Reinforcement System Always install reinforcement for both Positive and Negative Pressure REINFORCING BARS SELECTION NEGATIVE PRESSURE Note on Reinforcing Bars for Negative Pressure Max Length L established to limit the compression stress to that associated with a Max Ratio of 200 L rg rg Radius of Gyration REINFORC...

Страница 70: ...of the graphs for max distance from ductwork ends Reinforcements on elbows transition tee etc Reinforcing Bars Add reinforcement for each duct segment based on duct size and pressure Both straight ductwork and fittings e g elbows transitions etc shall be included in the reinforcement procedure Flanged Joint when required Reinforcement Application ...

Страница 71: ... 3 24 65 68 47 1 4 1 BAR CENTERED 2 24 2 24 3 24 69 72 47 1 4 1 24 2 24 2 24 3 24 73 76 47 1 4 1 BAR CENTERED 1 24 2 24 3 24 3 24 79 80 47 1 4 1 BAR CENTERED 1 24 2 24 3 24 3 24 Over 2000 NOTES 1 36 Reinforcing Bars shall be placed at a maximum of 36 centers and Aluminium Grip FIRST and LAST bar at MAX 18 FROM JOINT 1 BAR CENTERED One Reinforcing Bar centered equal distance between joints 1 24 Rei...

Страница 72: ...24 3 24 69 72 47 1 4 1 BAR CENTERED 2 BARS CENTERED 2 24 3 24 73 76 47 1 4 1 BAR CENTERED 2 BARS CENTERED 3 24 3 24 79 80 47 1 4 1 BAR CENTERED 2 BARS CENTERED 3 24 3 24 Over 2000 NOTES 1 36 Reinforcing Bars shall be placed at a maximum of 36 centers and 4 Bolt Flange FIRST and LAST bar at MAX 36 FROM JOINT 1 BAR CENTERED One Reinforcing Bar centered equal distance between joints 2 BARS CENTERED T...

Страница 73: ...6 41 45 154 3 4 1 Joint 1 36 1 36 46 48 47 1 4 1 24 1 24 49 52 47 1 4 1 24 1 24 53 56 47 1 4 1 24 1 24 57 60 47 1 4 1 24 1 24 61 64 47 1 4 65 68 47 1 4 69 72 47 1 4 NOT APPLICABLE 73 76 47 1 4 79 80 47 1 4 Over 2000 NOTES 1 Joint Reinforcing Bars shall be placed at Joint only and Tiger Clip Reinfoircing bar at MAX 12 FROM JOINT on both sides of the joint 1 36 Reinforcing Bars shall be placed at a ...

Страница 74: ... 2 24 2 24 65 68 47 1 4 1 BAR CENTERED 2 24 2 24 2 24 69 72 47 1 4 1 BAR CENTERED 2 24 2 24 3 24 73 76 47 1 4 1 BAR CENTERED 1 24 2 24 2 24 3 24 79 80 47 1 4 1 BAR CENTERED 1 24 2 24 2 24 3 24 Over 2000 NOTES 1 36 Reinforcing Bars shall be placed at a maximum of 36 centers and Aluminium Grip FIRST and LAST bar at MAX 18 FROM JOINT 1 BAR CENTERED One Reinforcing Bar centered equal distance between ...

Страница 75: ...TERED 2 BARS CENTERED 2 BARS CENTERED 2 24 69 72 47 1 4 1 BAR CENTERED 2 BARS CENTERED 2 24 3 24 73 76 47 1 4 1 BAR CENTERED 2 BARS CENTERED 2 24 3 24 79 80 47 1 4 1 BAR CENTERED 2 BARS CENTERED 2 24 3 24 Over 2000 NOTES 1 36 Reinforcing Bars shall be placed at a maximum of 36 centers and 4 Bolt Flange FIRST and LAST bar at MAX 36 FROM JOINT 1 BAR CENTERED One Reinforcing Bar centered equal distan...

Страница 76: ... 1 Joint 1 36 1 36 46 48 47 1 4 1 24 1 24 49 52 47 1 4 1 24 1 24 53 56 47 1 4 1 24 1 24 57 60 47 1 4 1 24 1 24 61 64 47 1 4 65 68 47 1 4 69 72 47 1 4 NOT APPLICABLE 73 76 47 1 4 79 80 47 1 4 Over 2000 NOTES 1 Joint Reinforcing Bars shall be placed at Joint only and Tiger Clip Reinfoircing bar at MAX 12 FROM JOINT on both sides of the joint 1 36 Reinforcing Bars shall be placed at a maximum of 36 c...

Страница 77: ... 18 from flange Side 20 No reinforcement Example B 1 3 16 R 8 KoolDuct Ductwork section size 68 w x 48 h Ductwork section length 47 Pressure 2 in w g Reinforcements Reinforcements R 6 with 4 Bolt flange Side 40 1 36 bar max 36 from flange Side 20 No reinforcement R 8 with Grip flange and bayonet joint Side 68 2 24 bar max 12 from flange Side 48 1 Centered R 8 with 4 Bolt flange Side 68 2 Centered ...

Страница 78: ...large square elbow where a large branch takes off from a large duct large end cap Long Screw Threaded nut and washer Reinforcing Disc Reinforcement End Caps Reinforcement required whenever the schedule of reinforcement for straight duct of the same dimension shows reinforcement is required Reference is the SMALLEST size of the end cap E g end cap size 56 x 40 check the schedule of duct reinforceme...

Страница 79: ...The Kingspan System 79 Training Manual Chapter 5 Hangers and Supports ...

Страница 80: ... The selection of all supports and hangers shall be based on the weight of KoolDuct ductwork according to the recommendations of the support hanger manufacturer See tables Weight of KoolDuct Threaded rod Tiger Support Washer Nut Flat strap 25 x 0 8 mm 1 in x 22 GA Threaded rod 6 or 8 mm Wire rope 2 7 mm 12 GA Steel channel As a finish apply aluminum tape on the bottom of the Tiger Support All comp...

Страница 81: ...150 6 4 6 4 6 4 Rod 1151 2000 n a 6 4 6 4 Strap 100 1150 25 4 x 0 85 25 4 x 0 85 25 4 x 0 85 Strap 1151 2000 n a 25 4 x 0 85 25 4 x 0 85 Wire 100 900 2 7 2 7 2 7 Wire 901 1150 3 2 2 7 2 7 Wire 1151 1500 n a 2 7 2 7 Wire 1501 2000 n a 3 2 2 7 Note When available please follow the specific recommendations of the hanger Manufacturer Single Hanger Maimum Allowable Load Rod Strap Wire 6 4 122 kg 25 4 x...

Страница 82: ...work shall be supported at branch connections tee fittings and at changes of direction as necessary Square Elbow suggested support TOP VIEW Take off suggested support TOP VIEW Offset suggested support bottom flat TOP VIEW Offset suggested support bottom inclined SIDE VIEW Max 600mm 24 NOTE Caution labels are available a Ductwork and duct supports are not designed for man access either inside or on...

Страница 83: ...es At max 300mm 12 spacing Roll steel angle KoolDuct Hangers and Supports Vertical Ductwork KoolDuct Strut channel Tiger Supports at every corner of the duct Threaded bar Note that the couplings of ductwork fabricated from the Kingspan KoolDuct system are NOT designed to take the vertical load of ductwork Option 1 Option 2 ...

Страница 84: ...to bases of vertically orientated ductwork when possible WEIGHT OF KOOLDUCT The weight of the ductwork section shall always be independently determined by the Trained Fabricator Installer and the appropriate gauge of supports and hanger chosen in accordance with the relevant manufacturer s guidelines ...

Страница 85: ...3 5 5 5 8 n a n a n a n a n a 28 32 4 5 4 8 5 0 5 3 5 6 5 8 6 1 6 3 n a n a n a n a n a 32 36 5 0 5 3 5 5 5 9 6 1 6 3 6 6 n a n a n a n a n a 36 40 5 5 5 8 6 1 6 4 6 6 6 9 n a n a n a n a n a 40 44 6 0 6 6 6 9 7 2 7 4 n a n a n a n a n a 44 6 9 7 2 7 4 7 7 n a n a n a n a n a 48 Weight based on 12 9 ft long ducts 7 4 7 7 8 0 n a n a n a n a n a 52 KoolDuct panel weight 0 34 lbs ft2 7 9 8 2 n a n a...

Страница 86: ...7 1 7 4 n a n a n a n a n a 28 32 5 8 6 1 6 4 6 7 6 8 7 1 7 4 7 7 n a n a n a n a n a 32 36 6 4 6 7 7 0 7 4 7 7 8 0 8 3 n a n a n a n a n a 36 40 7 0 7 3 7 7 8 0 8 3 8 7 n a n a n a n a n a 40 44 7 6 8 3 8 6 9 0 9 3 n a n a n a n a n a 44 8 6 9 0 9 3 9 6 n a n a n a n a n a 48 Weight based on 12 9 ft long ducts 9 3 9 6 10 0 n a n a n a n a n a 52 KoolDuct panel weight 0 44 lbs ft2 9 9 10 3 n a n a...

Страница 87: ...The Kingspan System 87 Training Manual Chapter 6 Maintenance and External Ductwork ...

Страница 88: ...d brushing scraping or high pressure systems Dry Cleaning Method Energy Source Method of Removing Deposit Mechanical Rotary Brushing A soft brush only Compressed air Electricity Brushing the duct surface Air Whip Skipper Ball A plastic ball only Low volume compressed air Directional jet nozzle on the end of a flexible hose Air Lance A Low volume compressed air Air gun with a trigger to direct comp...

Страница 89: ...probe With ductwork fabricated from the KoolDuct system a protective metal plate needs to be installed inside the ductwork using adhesive sealant before the sensor controller is fixed to the outside KoolDuct ductwork wall so that the insulating panel is protected by the sandwich type of installation mounting plate outside KoolDuct metal plate inside KoolDuct Once the protective metal plate is inst...

Страница 90: ...he Kingspan System 90 Damage Repair Silicone 231G Aluminum Tape Aluminum Tape Add Tiger Clips 364 Superficial damage can be repaired with UL tape only More substantial damage can be cut out and replaced ...

Страница 91: ...aluminum zinc coated steel sheet 24 gage 0 7 mm typical e g Dobel Aluzinc or equivalent or c fibre reinforced plastic e g Fibaroll by FTI or equivalent The chosen finish shall be installed in accordance with the manufacturer s instructions Note that all external couplings must be fully sealed Painting Kingspan KoolDuct System can be painted for decorative purposes with paint that it is compatible ...

Страница 92: ...The Kingspan System 92 Training Manual Appendixes ...

Страница 93: ...The Kingspan System 93 Appendix 1 ...

Страница 94: ...The Kingspan System 94 ...

Страница 95: ...The Kingspan System 95 ...

Страница 96: ...The Kingspan System 96 ...

Страница 97: ...The Kingspan System 97 ...

Страница 98: ...The Kingspan System 98 ...

Страница 99: ...The Kingspan System 99 ...

Страница 100: ...The Kingspan System 100 ...

Страница 101: ...The Kingspan System 101 ...

Страница 102: ...The Kingspan System 102 ...

Страница 103: ...The Kingspan System 103 ...

Страница 104: ...The Kingspan System 104 ...

Страница 105: ...The Kingspan System 105 Appendix 2 ...

Страница 106: ...The Kingspan System 106 ...

Страница 107: ...The Kingspan System 107 ...

Страница 108: ...The Kingspan System 108 ...

Страница 109: ...The Kingspan System 109 Appendix 3 Commissioning ...

Страница 110: ...The Kingspan System 110 Appendix 3 ...

Страница 111: ...estoration of HVAC systems 2006 SMACNA HVAC Systems Duct Design 2006 SMACNA HVAC Duct Construction Standards Metal and flexible 2005 SMACNA HVAC Air Duct Leakage Test Manual 2012 SMACNA Phenolic Duct Construction Standards 2015 TIMSA TGN3 Thermal Insulation of H V Ductwork 1998 Standards ANSI ASHRAE IES Standard 90 1 Chapter 6 Heating Ventilating and Air Conditioning 2010 BS EN 13403 Ventilation f...

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