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ZCV42

Parts List

Fireplace Part Numbers

ZCV42N

(Millivolt) Fireplace Decorative rated, NG,
Tempered Glass, Safety Screen

ZCV42NH

(Millivolt) Fireplace Heater rated, NG,
Ceramic Glass, Safety Screen

ZCV42NE

(IPI) Fireplace Decorative Rated NG,
Tempered Glass, Safety Screen

ZCV42NHE

(IPI) Fireplace Heater Rated NG, Ceramic
Glass, Safety Screen

ZCV42LP

(Millivolt) Fireplace Decorative Rated LP,
Tempered Glass, Safety Screen

ZCV42LPH

(Millivolt) Fireplace Heater Rated LP,
Ceramic Glass, Safety Screen

ZCV42LPE

(IPI) Fireplace Decorative Rated LP,
Tempered Glass, Safety Screen

ZCV42LPHE

(IPI) Fireplace Heater Rated LP, Ceramic
Glass, Safety Screen

Wall Surrounds ZCV42

ZCV42S1BL

Surround - Hearth Mount
(44-11/16

”W x 38-1/8”) Black

ZCV42S1PFBL

Surround

– Wide Picture Frame

(44-11/16

”W x 40-1/8” x 4”) Black

ZCV42S2PFBL

Surround - Picture Frame
(40-3/16

”W x 35-5/8” x 1-5/8”) Black

ZCV-TLK

Tile Lip Kit

ZCV42 Options

LOG F3

Log Set- 5 Pcs

VLBIT4

Log Bits - Large Four Piece Kit

VLBIT6

Log Bits - Small Six Piece Kit

ZCV42GT

Glass Tray- Requires 20LBS Glass NOT
FOR USE WITH ZCV42RL.

39ZCV-258

Pilot Shield - for ZCV42GT

ZG5C

Decorative Ember Glass

–Bronze 5LB

RBCB1

Cannonballs- Assorted size and colors

ULK2

Universal Light Kit

3927ZDV-P779-1

Bulb 10W 12V 64418 or [Sylvania 58691]
(light bulbs NOT covered under Warranty.)

5143-P77912

Lamp Assembly 58mm (light bulbs NOT
covered under Warranty.)

3927ZDV-P601

Transformer MET60-1

ZCV42 Options

– MQ Dealer Only -

MQ42DD1BL

Heavy Iron Door

(42”W x 37-1/2”) Black

MQ42DD2BL

Heavy Iron Door

(42”W x 37-1/2”) Black

MQ42DD3BL

Heavy Iron Door

(42”W x 37-1/2”) Black

MQLOG F9

Log Set- 9pcs

MQ39D

Driftwood Log Set- 4pcs

MQSTONE

Decorative Stones

MQROCK2

Rock Set Natural

MQROCK3

Rock Set Multi-Color

MQEMBER

Glowing Embers

MQG5W

Decorative Glass 1/2” White 5LB

MQG5A

Decorative Ember Glass Cobalt Blue 5LB

MQG5B

Decorative Ember Glass

– Black 5LB

MQG5ZG

Decorative Glass- Zircon Glacier Ice 5LB

Refractory Liners

ZCV42RLT

Refractory Liner Traditional NOT FOR USE
WITH ZCV42GT.

ZCV42RLH

Refractory Liner Herringbone NOT FOR
USE WITH ZCV42GT.

ZCV42RRH

Refractory Liner Red Herringbone NOT
FOR USE WITH ZCV42GT.

ZCV42RLS

Refractory Liner Stacked Brick NOT FOR
USE WITH ZCV42GT.

ZCV42PL

Porcelain Reflective Liner

Optional Fan Kit / Blower

Z46FK

Fan Kit w/Variable Speed Wall Mount
Control (Temperature Sensing)

26IDV-P260

Blower Motor (Replacement)

Safety Screens

ZCV42CSS

Safety Screen Replacement

Door Glass

42ZCV-310

Ceramic Glass- for Heater Rated Units

42ZCV-311

Tempered Glass- for Decorative Units

51MQ-123A

Door Latch Assembly

Replacement Burner Assembly / Burner

39ZCV-200A

Fireplace Burner

42ZCV-BLPSI

Burner Assembly- Propane c/w Valve
System (ZCV42LP)

42ZCV-BLPSIH

Burner Assembly- Propane c/w Valve
System (ZCV42LPH)

42ZCV-BNGSI

Burner Assembly- Natural Gas c/w Valve
System (ZCV42N)

42ZCV-BNGSIH

Burner Assembly- Natural Gas c/w Valve
System (ZCV42NH)

42ZCV-BLPSIE

Burner Assembly- Propane c/w Valve
System (ZCV42LPE)

42ZCV-BLPSIHE

Burner Assembly- Propane c/w Valve
System (ZCV42LPHE)

42ZCV-BNGSIE

Burner Assembly- Natural Gas c/w Valve
System (ZCV42NE)

42ZCV-BNGSIHE

Burner Assembly- Natural Gas c/w Valve
System (ZCV42NHE)

Conversion Kit

42ZCV-CKLP

LP Conversion Kit for 42ZCV Millivolt

42ZCV-CKLPH

LP Conversion Kit for 42ZCVH Millivolt

42ZCV-CKNG

NG Conversion Kit for 42ZCV Millivolt

42ZCV-CKNGH

NG Conversion Kit for 42ZCVH Millivolt

42ZCV-CKLPI

LP Conversion Kit for 42ZCV IPI

42ZCV-CKLPHI

LP Conversion Kit for 42ZCVH IPI

42ZCV-CKNGI

NG Conversion Kit for 42ZCV IPI

42ZCV-CKNGHI

NG Conversion Kit for 42ZCVH IPI

Baffle Conversion Kit

42ZCV-BCKNG

NG Heater / upgrade Kit for ZCV42N / NE to
ZCV42NH /NHE

42ZCV-BCKLP

LP Heater / upgrade Kit for ZCV42LP / LPE
to ZCV42LPH /LPHE

Accessories

Z1MT

Thermostat Millivolt Wall Mount

Z80PT

Thermostat Programmable Digital Millivolt
Wall Mount (1F80-40)

Valve System Parts / Millivolt

1000-P136WR

Generator / Thermopile

1001-P069SI

Electrode Sparker 915.069 TC SIT

1001-P216SI

Thermocouple 290.216 TC SIT

1001-P165SI

Orifice Pilot NG 977.165 TC SIT

Содержание ZCV39LP

Страница 1: ...be performed by a qualified installer service agency or the gas supplier Installation Instructions This appliance may be installed in an aftermarket permanently located manufactured home USA only or...

Страница 2: ...Basic Finishing 4 Stone or Brick Around S2PF Surround 24 Basic Finishing 5 Tile Border Behind S2PF Surround 3 4 Maximum Total Thickness 25 Basic Finishing 6 With MQZCV42DD Stone Brick or Tile Boarder...

Страница 3: ...Remote On Off and manual Hi Lo 63 Operating the Receiver Without Batteries For GT EGT GTM EGTM Remote Controls 64 Configuration 3 Remote ON OFF Variable HI LO and Fan 65 Electronic Ignition Lighting I...

Страница 4: ...oddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety All...

Страница 5: ...ce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning ma...

Страница 6: ...in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and sh...

Страница 7: ...e with the fan off if a fan is present after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odou...

Страница 8: ...onal construction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but may cause drywall screws to pop or pull due to wood studs drying out Minimum of 1...

Страница 9: ...nadian National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating...

Страница 10: ...Fireplace Fireplace to be covered with Non Combustibles e g Concrete Board for Flat Wall appearance Qty 2 Nailing Tabs are located on each side of the front frame Nailing Tab Framing Stud Drywall Non...

Страница 11: ...note of where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand o...

Страница 12: ...Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal por...

Страница 13: ...b Guide section also 48 MIN for NG 60 MIN for LP Plus Rise of 1 4 Per Foot Fig 1 Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1...

Страница 14: ...nd in Enclosure over 55 1 2 4 10 2cm VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appl...

Страница 15: ...y long screws into the face of the unit as internal parts may be damaged Recommended Not Necessary Non Combustible 39 1 2 x 41 This is to allow concrete board to be screwed to framing if used Recommen...

Страница 16: ...Divider E Flat on Wall Corner F Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace Island installation with a top vent is possible as long as the horizontal por...

Страница 17: ...ide section also 52 1 2 MIN for NG 64 1 2 MIN for LP Plus Rise of 1 4 Per Foot Fig 1 Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintai...

Страница 18: ...Enclosure over 59 5 3 1 2 8 9 VENTING SYSTEMS Top of Horizontal Pipe 1 1 2 3 8cm Side Bottom of Horizontal Pipe 1 2 5cm All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appliance...

Страница 19: ...aged Recommended Not Necessary Non Combustible 42 5 8 x 44 This is to allow concrete board to be screwed to framing if used Recommended Non Combustible i e Concrete Board Screwed to Framing Recessed C...

Страница 20: ...eal border IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the screen you MUST Leave 1 of the face exposed around the fireplace opening on the Bottom...

Страница 21: ...fireplace IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the surround you MUST Leave 4 of the face exposed around the fireplace opening on the Bottom...

Страница 22: ...S1PF Surround Required Clearance ZCV39 Fireplace Opening S1 Surround S1PF Surround ZCV42 Fireplace Opening ZCV42 Fireplace Opening Required Clearance Required Clearance 22...

Страница 23: ...gs also Step 3 Concrete Board with optional Tile Lip shown below IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the S2PF2 Surround Maintain clearance...

Страница 24: ...PORTANT NOTE If installing stone brick or other non combustible material around the perimeter of the surround you MUST Leave 1 3 4 of the face exposed around the fireplace opening on the Bottom and Si...

Страница 25: ...e to conceal border IMPORTANT NOTE If installing tile brick or other non combustible material around the perimeter of the surround you MUST Leave 1 of the face exposed around the fireplace opening on...

Страница 26: ...PORTANT NOTE When installing stone brick or other material around the perimeter of the surround You MUST Leave 2 5 8 of the fireplace face exposed around the fireplace opening on the Sides 2 at the Bo...

Страница 27: ...27...

Страница 28: ...36 1 2 1 15 16 1 3 4 ZCV39S1 Hearth Mount Surround 35 7 16 4 41 Top Only Required 4 1 16 No Bottom piece required ZCV39S1PF 4 Picture Frame Surround 37 7 16 4 41 4 1 16 4 ZCV39DD Designer Door 34 1 2...

Страница 29: ...will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to th...

Страница 30: ...will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up to th...

Страница 31: ...ol before touching glass or attempting to install or remove Child Safety Screen Screen is locked in place Contents of Kit 1 Child Safety Screen Ready to Install Assembly Instructions Attach screen to...

Страница 32: ...otruding facing materials i e concrete board brick or tile are to be used refer to Facing Material Dimension Requirements section A Tile Lip Kit is available ZCV TLK Follow instructions included with...

Страница 33: ...llow instructions included with kit to use Back frame can be installed and used as tile lip also To Assemble Designer Door 1 Slide Screen into Front Frame 2 Set Hinge Sockets on Front Frame onto Hinge...

Страница 34: ...inserted removed from beneath fireplace through access panel opening Remove glass door first COMPONENT LOCATIONS See Each Section For Connections Wiring Remote Receiver IPI Module Fan Control Module...

Страница 35: ...er Burner pan WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a prop...

Страница 36: ...pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing con...

Страница 37: ...st be removed See Burner Removal section of manual WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may re...

Страница 38: ...de Liners in place using Liner Retainer Clips Step Five Reinstall Log Holder NOTE For Heater Rated units ZCV39NH ZCV39NEH ZCV39LPH ZCV39LPEH ZCV42NH ZCV42NEH ZCV42LPH and ZCV42LPEH burner must be remo...

Страница 39: ...LOT SHIELD AREA WITH MEDIA WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage...

Страница 40: ...New Sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Contents of...

Страница 41: ...tom if used along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transformer Transformer can then be plugged in and the ho...

Страница 42: ...ack wall of firebox Log 3 is placed on right side Log Tabs Log 4 is placed on left side Log Tabs Log 5 is placed against right back wall of firebox WARNING Failure to position the parts in accordance...

Страница 43: ...ed objects MQ Glass can be placed directly on Burner and on Glass Tray MQ Ember can be placed directly on Burner Only Lava Rock Supplied with Base Unit CANNOT be placed on Burner Place Lava Rock in ch...

Страница 44: ...mended for Propane appliances MQG5W Decorative Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5B Decorative Ember Glass Black MQG5ZG Decorative Glass Zircon Glacier Ice NOTE All glass is...

Страница 45: ...ass Tray Place rocks randomly onto False Bottom and Burner Do not place directly on burner ports Not all rocks will be used on some installations If sooting occurs change position of or remove affecte...

Страница 46: ...urner and Burner Ports Place these glowing ember chunks randomly May be used with or without other accessories NOTE Pilot Area Must Not Be Covered as delayed ignition can occur Pilot Shield should be...

Страница 47: ...Logs 4 5 Logs 1 3 are placed against back wall of firebox Logs 4 5 are placed onto Log Tabs on Burner LOG 6 PLACEMENT NATURAL GAS LOG 6 PLACEMENT PROPANE Log 6 7 are placed as shown depending on which...

Страница 48: ...these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Logs 8 10 are placed along Front Grate Lava Rock Vermiculite on...

Страница 49: ...gage door in lower latches at an angle of between 15 and 30 degrees 3 Swing door up and pull top latches over door lip at each corner 4 Replace Access Cover below Glass Door 30 15 WARNING Wait until u...

Страница 50: ...e force on the glass Let the silicone dry for approximately 15 20minutes Use caution when removing broken glass Wear gloves Removal of the Glass Door 1 Remove the door by unlatching the 2 top latches...

Страница 51: ...iping system by closing its individual shutoff valve during any pressure testing of the gas sup ply piping system at test pressures equal to or less than 1 2 PSIG 3 5 KPa Gas Specifications MODELS ZCV...

Страница 52: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter butt...

Страница 53: ...ge Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Rep...

Страница 54: ...sion Millivolt 1001 P165SI 51 977 165 38 38 1000 253 closed 1000 253 closed 1 16 1 16 1001 P201SI 0 907 201 39ZCV CKLPI 42ZCV CKLPI LP Conversion IPI 1001 P168SI 35 977 168 1 16 1 16 1000 253 closed 1...

Страница 55: ...o verify the normal operating sequence of the ignition system IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING Warning This conversion kit sha...

Страница 56: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Страница 57: ...Gas Conversion for Modulator PART C 57...

Страница 58: ...work the burner pan loose lift the assembly upward to remove it from the firebox cavity Installation is the reverse of these steps Ensure that the mounting surface is clean Use fresh Black Mill Pac t...

Страница 59: ...Switch Remote Receiver Module IPI Module Fan Control Module UHS Box Cover Backup Battery Pack Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by t...

Страница 60: ...press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or D...

Страница 61: ...or 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Orifice Pilot NG 62...

Страница 62: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 62...

Страница 63: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 63...

Страница 64: ...I or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams...

Страница 65: ...Configuration 3 Remote ON OFF variable HI LO and fan capabilities Refer to the fan installation removal section for fan installation 65...

Страница 66: ...e department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 T...

Страница 67: ...perty 7 feet 2 1m minimum 3 M Clearance above highest point of exit on roof 18 inches 45cm N Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products F...

Страница 68: ...ming Your Gas Fireplace section Cut a hole through the wall allowing for an 11 x 11 inside diameter in combustible walls for wall thimble or an 8 diameter hole in a non combustible wall See Figure 2 2...

Страница 69: ...he number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal vertical runs With use of fl...

Страница 70: ...w well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wa...

Страница 71: ...rulers or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the sh...

Страница 72: ...Clearances in horizontal venting Straight through roof support configuration b Flex bend configuration c Termination mounting 43ft FDVVT40 Restrictor Remove for Runs Under 15 Feet 72...

Страница 73: ...ownward vertical vent runs are NOT permitted NOTE MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot Mode must not b...

Страница 74: ...DVFK5 Flex Kit 4 7 Dia x 2 5 Unexpanded 5 Expanded ZDVFK8 Flex Kit 4 7 Dia x 4 Unexpanded 8 Expanded ZDVFK20 Flex Kit 4 7 Dia x 10 Unexpanded 20 Expanded Kits are complete with spring stand offs silic...

Страница 75: ...er Ice 5LB Refractory Liners ZCV39RLT Refractory Liner Traditional NOT FOR USE WITH ZCV39GT ZCV39RLH Refractory Liner Herringbone NOT FOR USE WITH ZCV39GT ZCV39RRH Refractory Liner Red Herringbone NOT...

Страница 76: ...ifice Brass State Size 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Gas Connector Kingsman Fir...

Страница 77: ...actory Liners ZCV42RLT Refractory Liner Traditional NOT FOR USE WITH ZCV42GT ZCV42RLH Refractory Liner Herringbone NOT FOR USE WITH ZCV42GT ZCV42RRH Refractory Liner Red Herringbone NOT FOR USE WITH Z...

Страница 78: ...2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Frame 1000 085 Control Variable Speed KBWC 13BV FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting ZDVHSK...

Страница 79: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...

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