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Model Numbers: ZCV3622N, ZCV3622NE, ZCV3622LP, ZCV3622LPE

ZCVRB3622N, ZCVRB3622NE, ZCVRB3622LP, ZCVRB3622LPE,

Certified to:

ANSI Z21.88-

2014 • CSA 2.33-2014

ZERO CLEARANCE VENTED GAS FIREPLACE HEATER

Installation Instructions

INSTALLER: Leave this manual with the appliance.

CONSUMER: Retain this manual for future reference.

A Division of R-Co. Inc.
2340 Logan Ave.
Winnipeg, Manitoba Canada
R2R 2V3  Ph.: (204) 632-1962
Printed in Canada March 8, 2016
Part# 36ZCV-MAN-14

For Propane Horizontal installations the

venting must be an additional one foot

above the minimum vertical rise off the flue

before going horizontal.

This appliance may be installed in an

aftermarket, permanently located,

manufactured home (USA only) or mobile

home, where not prohibited by local codes.

This appliance is only for use with the type

of gas indicated on the rating plate. This

appliance is not convertible for use with

other gases, unless a certified kit is used.

ZCV3622 SOLARA

ZCVRB3622 SKYLINE

Содержание ZCV3622 SOLARA

Страница 1: ...R2R 2V3 Ph 204 632 1962 Printed in Canada March 8 2016 Part 36ZCV MAN 14 For Propane Horizontal installations the venting must be an additional one foot above the minimum vertical rise off the flue be...

Страница 2: ...or Top Convertible Pilot PART B IPI 25 Gas Conversion for Modulator PART C 26 IPI SECTION IPI Electronic Ignition System 27 Remote Control Operation 28 IPI Electronic Ignition Parts List Standard Syst...

Страница 3: ...Venting Table 58 Venting Straight Up Through Roof 59 60 Vertical Venting over 15 Feet 61 Z47ST24 Z47ST36 Horizontal Snorkel Terminations 62 Approved for Power Vent PVH58 63 PARTS LISTS PVH58 Parts Li...

Страница 4: ...oddlers young children and other at risk individuals out of the room and away from hot surfaces Do not leave the fireplace remote control where it is accessible to children Termination Cap Safety All...

Страница 5: ...e with the fan off if a fan is present after the curing of the paint has been completed These odours can last upward to 40 hours of burn time keep burning at a minimum of four hours per use until odou...

Страница 6: ...ouching glass or attempting to install or remove Child Safety Screens To install screens hook bottom clip onto glass door frame then press down and push upper clip under top glass door frame then rele...

Страница 7: ...ce 15 Installation and repair should be done by a qualified service person The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning ma...

Страница 8: ...in the living area outside the bedroom s The carbon monoxide detector shall comply with NFPA 720 B A carbon monoxide detector shall be located in the room that houses the appliance or equipment and sh...

Страница 9: ...onal construction contractors and finishers Frame unit with metal studs minimum 20 gauge Wooden studs may be used but may cause drywall screws to pop or pull due to wood studs drying out Minimum of 1...

Страница 10: ...nadian National Electrical Code in Canada An appliance must be grounded to the steel chassis of the home with 8 ga copper wire using a serrated or star washer to penetrate paint or protective coating...

Страница 11: ...Non Combustibles e g Concrete Board for Flat Wall appearance NOTE 1 2 MUST BE ADDED TO FRAMING DEPTH OF UNIT USE THIS METHOD FOR ZCVRB3622 SURROUNDS 2 Nailing Tabs are located on each side of the fire...

Страница 12: ...where the stand off locations are These stand offs are provided as indicators to illustrate the boundaries for framing Therefore no framing material is permitted to extend beyond these stand offs Vert...

Страница 13: ...As a room divider B Across the corner E Flat on wall corner C As an island F Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does no...

Страница 14: ...Framing for Horizontal Vent Termination See Installation of Side Wall Venting Section Vertical Venting MUST maintain 1 clearance to combustibles These structures are not load bearing For Propane Horiz...

Страница 15: ...lled up to edge of fireplace only NOTE MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON COMBUSTIBLE It is also recommended but optional to attach Non combustible facing to framing Dimensions f...

Страница 16: ...m All Vent Systems Vertical Vent Pipe 1 2 5cm All Vent Systems Note If appliance is installed directly on carpeting or other combustible material other than wood flooring a metal or wood panel extendi...

Страница 17: ...that will not combust Check your local codes and regulations to determine whether your mantel is combustible or Non Combustible The advantage to Non Combustible Mantels is that it may extend right up...

Страница 18: ...essure testing of that system at test pressures in excess of 1 2 PSIG 3 5 KPa 9 The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pres...

Страница 19: ...rear center left hand side of the main burner If a flame has appeared then continue to depress the control knob for 20 seconds If the flame did not appear then continue to depress the red igniter butt...

Страница 20: ...urner was never on Exercise caution when working within the area ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN Monthly Flame Inspection It is recommended to turn on the unit at...

Страница 21: ...ing parts to the new type of gas reverse all steps to reassemble burner system IMPORTANT Always check for gas leaks with a soap and water solution DO NOT USE OPEN FLAME FOR LEAK TESTING Caution The ga...

Страница 22: ...lowing instructions supplied with conversion kit also See Parts B C 5 Adjust the primary air setting to the correct setting as specified in the manual or label plate To adjust air setting loosen screw...

Страница 23: ...1 P168SI 35 977 168 1 25mm 1000 P201VE 5 16 1002 P014SI 0 907 014 3622RB CKNGI NG Conversion IPI 1001 P166SI 62 977 166 47 1000 P201VE 1 16 1002 P016SI 0 907 016 Refer to Gas Specifications Chart for...

Страница 24: ...new injector is proper for the application The injector size is stamped on the side of the injector near the top LPG injectors have a groove machined around their circumference near the top while NG...

Страница 25: ...ector near the top LPG injectors have a groove machined around their circumference near the top while NG injectors do not have a groove fig 4 Refer to the Appliance Manufacturer s instruction sheet fo...

Страница 26: ...Gas Conversion for Modulator PART C 26...

Страница 27: ...THE APPLIANCE WITHOUT THIS COVER Modulating Servo Motor Is an add on valve component that permits HI LO functionality to be controlled by the remote Contrary to this feature is a Manual HI LO Control...

Страница 28: ...press the Thermostat Key The LCD display on the Transmitter will change to show that the room thermostat is ON and the set temperature is now displayed To adjust the set temperature press the Up or D...

Страница 29: ...ctrode Flame Sensor 1002 P910si Electrode Flame Sensor 35 Length 5 1002 P302si IPI Ignition Board 6 1002 P850si AC Wall Adapter 7 1002 P12BH Battery Pack 8 1002 P912si Wiring Harness 9 1001 P166si Ori...

Страница 30: ...Configuration 1 Basic manual HI LO and manual ON OFF capabilities 30...

Страница 31: ...Receiver Module 584 523 521 221 1001 P221SI Receiver Module 584 523 521 221 1001 P221SI 31...

Страница 32: ...ceiver IPI or Millivolt system can be powered by the AC Adapter This is advantageous if you do not want to use batteries Simply connect the AC Adapter into the Remote Control Wiring Harness as per the...

Страница 33: ...e department LIGHTING INSTRUCTIONS 1 Stop Read the above safety information on this label 2 Remove batteries from receiver and or Battery Backup Pack 3 Turn off all electric power to the fireplace 4 T...

Страница 34: ...grated Fireplace Control Basic 0 584 307 6 1006 P103si Battery Switch box with slider switch PRG button 0 584 103 7 1006 P920si Wire harness Valve APS connection Jumped CPI connection 0 584 920 8 1006...

Страница 35: ...35...

Страница 36: ...nd lighting features will not function when the IFC is powered by battery backup The Proflame IFC has the ability to control the comfort fan through 6 speeds modulate an accent light through 6 levels...

Страница 37: ...conds With the batteries already installed in the Remote Control push the ON button The receiver will beep four times to indicate the Remote Control s command is accepted The system is now initialized...

Страница 38: ...ately 15 to 20 minutes The door can be re installed by reversing Steps 1 2 Use caution when removing broken glass wear gloves Removal of the Glass Door ZCV3622 ZCVRB3622 1 Remove the door by unlatchin...

Страница 39: ...manual COMPONENT LOCATIONS See Each Section For Connections Wiring Battery Pack or Remote Receiver IPI Module Remote Receiver Access Area UHS Box Batteries NOTE The gas line connection may be made of...

Страница 40: ...RNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded th...

Страница 41: ...rounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Label all wires prior to disconnection when servicing controls Wir...

Страница 42: ...m edge over the front ledge of the firebox Then rotate the panel upright and slide it back towards the rear liner panel Make sure the top of the side panel is engaged with the top of the rear panel as...

Страница 43: ...e Apply new sealant Mill Pac Secure Lamp Plate with screws Please follow the current ANSI NFPA 70 National Electrical Code in the USA and CAN CSA C22 1 Canadian National Electrical Code in Canada Cont...

Страница 44: ...ing upward or sideways Replace burner tube and false bottom along with pilot shield STEP 4 Connect switch wires between lamp wire and transformer see schematic Connect remaining lamp wire to transform...

Страница 45: ...LOGC51 5 Piece Oak Log Set for ZCV3622 LOG 1 LOG 2 LOG 3 LOG 4 LOG 5 Glowing Embers Lava Rock LOG 1 LOG 2 LOG 5 LOG 3 LOG 5 LOG 4 Lava Rock Lava Rock Glowing Embers 45...

Страница 46: ...wing rock wool on burner as shown in step 1 being sure to leave the multiple porting areas open For Lp only the multiple porting areas can be completely covered Do not cover the Rear Porting areas wit...

Страница 47: ...n STEP 4 Place Log 4 into place as shown Do Not place directly over top of the multiple porting area on the left side STEP 5 Fill in the rest of the burner pan and ember plates with lava rock and verm...

Страница 48: ...MQLOGC23 4 Piece Driftwood Log Set for ZCV3622 Lava Rock Glowing Embers LOG 1 LOG 2 LOG 3 LOG 4 LOG 1 LOG 2 LOG 3 LOG 4 Lava Rock Lava Rock Glowing Embers 48...

Страница 49: ...move the 2 ember plates once the grate bar is removed The 2 screws removed must be re installed once the grate bar is removed Step 3 Using the left ember plate mounting bracket slide the left ember pl...

Страница 50: ...sure that they are crossing over the single line porting MQRSP5 finished setup and burn Step 8 Place rock 3 and rock 1 into position as shown to complete the setup Lava rock and vermiculite are option...

Страница 51: ...nition can occur The following types of glass are approved Ember Glass Material from American Fireglass Maximum amount Natural Gas is 5 lbs Propane units 5 lbs Liquid Glass from Firegear Maximum amoun...

Страница 52: ...KIT Optional Accent Lighting Kit See separate installation page NOTE Glass Media must be evenly spread over the Burner and False Bottom as described on last page before Rock Stones and Log Accessorie...

Страница 53: ...d 2 6 DT Black Screws Install screws in top corners Open Lower Panel and install screws Step 1 Slide Surround over fireplace frame Step 3 Open Lower Panel and Install DT Screws through Surround into f...

Страница 54: ...tall two screws into inside top of surround Replace Door Place Access Panel onto Access Panel Tabs Each kit contains Qty 1 Surround Frame Qty 2 Surround Side Fillers Qty 1 Surround Access Cover Qty 6...

Страница 55: ...ge Check generator with millivolt meter Take reading at generator terminals of gas valve Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch off Rep...

Страница 56: ...perty 7 feet 2 1m minimum 3 M Clearance above highest point of exit on roof 18 inches 45cm N Clearance to perpendicular wall 24 inches 60 cm Recommended to prevent re circulation of exhaust products F...

Страница 57: ...tion Cut a hole through the wall allowing for an 11 x 11 inside diameter in combustible walls for wall thimble or an 8 diameter hole in a non combustible wall See Figure 2 2 For the clearance to combu...

Страница 58: ...height of the system and the number of bends required 2 Having determined the vertical distance determine the maxi mum horizontal section allowed 3 Vent table has been established for 90 horizontal v...

Страница 59: ...s or by using a roof pitch card Slide a Roof Flashing suitable to your roof slope over the vent Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingle...

Страница 60: ...Clearances in horizontal venting Straight through roof support configuration b Flex bend configuration c Termination mounting 43ft FDVVT40 Restrictor Remove for Runs Under 15 Feet 60...

Страница 61: ...INTAKE ADJUSTMENT PLATE NOTE Unit comes preset for short horizontal or vertical venting under a 15 feet run Follow these instructions when venting exceeds 15 foot run 1 Locate the 3 x 1 4 hex screws a...

Страница 62: ...w well is recommended with adequate and proper drainage as per local codes Leave 2 clearance below snorkel to prevent water from entering the Snorkel Termination Do not enclose the Snorkel within a wa...

Страница 63: ...GNITION Downward vertical vent runs are NOT permitted NOTE MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION Downward vertical vent runs are permitted however Cold Climate Switch Standing Pilot Mode m...

Страница 64: ...4 6 5 8 venting to 5 8 For Power Vent installations where flex pipe will be used up to the Power Vent unit Z47PVA Pipe Reducer 8 Sm 7 Sm Pipe Reducer 5 Sm 4 Sm Adapts PVH58 to accept 4 7 Flex Pipe On...

Страница 65: ...m Support FIREPLACE SURROUNDS ZCV36S1BL Surround Trim Kit for ZCV3622 Black 34 1 16 T x 39 W Child Safety Screens IDV36CSS ZCV3622 Safety Screen Replacement Fan Kit Blower Z36FK Fan Kit w Variable Spe...

Страница 66: ...e Glass 1 2 White MQG5A Decorative Ember Glass Cobalt Blue MQG5C Decorative Ember Glass Bronze MQG5B Decorative Ember Glass Black FIREPLACE SURROUNDS ZCVRB36SBL Surround Trim Kit for ZCVRB3622 Black 2...

Страница 67: ...Switch Ivory 1451 001 1000 227 Cover Ivory 86001 001 1000 255 Orifice Brass State Size 6000 130 Explosion felt Gasket 2000 080 Thermodisc 2450 For Blower 1000 306 Thermalcord Adhesive Back for Door Fr...

Страница 68: ...other than in a normal residential environment c damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance d damages caused by improper matching or app...

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