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Service Manual

Installation and Maintenance

11. Removal Procedure

Caution: pull out the power,discharge the
refrigerant completely before removal.

Steps

Procedure

1.Remove panel

panel case

clasp

Hold the panel and pat both sides of
panel to separate the panels and then
remove the front panel.

Hold the front part of filter by hand, lift
up the filter and then remove the filter.

filter

Note: Take heat pump+electric heating unit as example for the disassemly; cooling only+electric heating is a little different.

Содержание KPA07B2D

Страница 1: ...AIR CONDITIONER INSTRUCTION MANUAL...

Страница 2: ...duction of Control Panel 25 6 2 Description of Each Control Operation 26 Part Installation and Maintenance 30 7 Notes for Installation and Maintenance 30 8 Installation Instructions 33 9 Maintenance 3...

Страница 3: ...l Technical Information 1 1 Summary Part Technical Information Models KPE07B2D KPA07B2D KPE09B2D KPA09B2D KPE12B2D KPA12B2D KPE15B2D KPA15B2D KPE07B2P KPA07B2P KPE09B2P KPA09B2P KPE12B2P KPA12B2P KPE1...

Страница 4: ...ion IPX4 IPX4 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42...

Страница 5: ...Method Capillary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diameter i...

Страница 6: ...the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42X16X21 1 2 Dimension of Carton Box LXWXH inch 45X25 9 32X1...

Страница 7: ...illary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diameter inch 9 32 3...

Страница 8: ...essure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42X16X21 1 2 Dimension of Carton Box LXWXH inch 45...

Страница 9: ...apillary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diameter inch 9 32...

Страница 10: ...e Excessive Operating Pressure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42X16X21 1 2 Dimension of...

Страница 11: ...apillary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diameter inch 9 32...

Страница 12: ...IPX4 IPX4 Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42X16X...

Страница 13: ...ttling Method Capillary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Dia...

Страница 14: ...e for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42X16X21 1 2 Dimension of Carton Box LXWXH inch 45X25 9...

Страница 15: ...tling Method Capillary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diam...

Страница 16: ...r the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42X16X21 1 2 Dimension of Carton Box LXWXH inch 45X25 9 32X...

Страница 17: ...nal Internal Throttling Method Capillary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin cop...

Страница 18: ...Permissible Excessive Operating Pressure for the Discharge Side MPa 4 3 4 3 Permissible Excessive Operating Pressure for the Suction Side MPa 2 5 2 5 Dimension WXHXD inch 42X16X21 1 2 42X16X21 1 2 Dim...

Страница 19: ...Method Capillary Capillary Operation Temp F 61 86 61 86 Ambient Temp Cooling F 55 83 55 83 Ambient Temp Heating F 75 75 Condenser Form Aluminum Fin copper Tube Aluminum Fin copper Tube Pipe Diameter i...

Страница 20: ...Service Manual Technical Information 18 3 Outline Dimension Diagram Unit inch 21 1 2 42 16...

Страница 21: ...MODE COOLING MODE NOTES REFRIGERANT FLOW DIRECTION CENTRIFUGAL OR CROSS FAN HOT AIR INDOOR COILS ELECTRIC HEATER COOLED AIR 1 Cooling Heat Pump Auxiliary Electric Heater 2 Cooling Electric Heater COMP...

Страница 22: ...ol Symbol Color Symbol Symbol Color Symbol Name WH White GN Green CAP Capacitor YE Yellow BN Brown COMP Compressor RD Red BU Blue Grounding wire YEGN Yellow Green BK Black Electric Diagram Instruction...

Страница 23: ...Technical Information 21 KPA07B2D KPA09B2D KPA12B2D KPA07B2P KPA09B2P KPA12B2P KPA15B2P KPA15B2D 66161377 These circuit diagrames are subject to change without notice please refer to the one supplied...

Страница 24: ...Service Manual Technical Information 22 5 2 PCB Printed Diagram 5 2 1 Silk Screen on Main Board 1 Top View Bottom View...

Страница 25: ...Service Manual Technical Information 23 5 2 2 Silk Screen on Main Board 2 Top View Bottom View...

Страница 26: ...Display Board 1 ON OFF button 5 Fan button 9 Ambient temperature and set temperature indicator 2 Mode button 6 Wire connection interface between boards 10 Mode indicator sleep cool heat and fan mode 3...

Страница 27: ...ystem will stop operation 3 Timer Setting Press TIMER button to set timer function and Timer icon will be on Dual 8 nixie tube will display selected time which can be adjusted by pressing or buttons T...

Страница 28: ...tatus 1 4 1 1 General type HEAT PUMP TYPE Operation condition and process electric heating and compressor cant operate at the same time a When Tpreset 5oF 3o C Tindoor amb Tindoor amb compensation Tpr...

Страница 29: ...it will enter timer setting by pressing this button b In the status with timer it can show the residual time by pressing this button c Press this button to cancel timer when showing the time or setti...

Страница 30: ...remote controller mode ON shield OFF valid default OFF 4 Configuration that isnt needed the hotel maintenance personnel to control configuration is valid after B dial up is energized while configurat...

Страница 31: ...ng and cooling mode Press the WARMER button or COOLER button to switch the setting temperature and ambient temperature displaying Setting temperature displaying the dual 8 displays SP After quitting c...

Страница 32: ...ed power cord from the manufacture or distribu tor Prohibit prolong the wire by yourself 10 Make sure all wires and pipes are connected prop erly Warnings Electrical Safety Precautions 1 Avoid contact...

Страница 33: ...completed 4 If there is refrigerant leakage please take sufficient measure to minimize the density of refrigerant 5 Never touch the refrigerant piping or compressor without wearing glove to avoid scal...

Страница 34: ...e 32 8 Soldering appliance refrigerant container 7 Electronic leakage detector 5 Vacuum pump 6 Pressure meter 3 Open end wrench inner hexagon spanner 4 Universal meter 1 Screw driver 2 Electroprobe Ma...

Страница 35: ...improper operation For retrofit applications foam seals on outdoor coil tube sheets must make a seal between the coil and the grille or loss of performance and premature damage to the major components...

Страница 36: ...all power to unit to avoid possible electrical shock during installation WARNING BAFFLES Fig 2 Remove Existing Outdoor Grille Baffles on Competitive Grille Fig 3 GE Metal Sleeve Fig 4 Remove Bottom S...

Страница 37: ...ng Screw Location Fig 8 Removing Front Panel Fig 9 Securing Unit UNIT DAMAGE HAZARD Failure to follow this caution may result in equipment damage or improper operation Failure to remove shipping tape...

Страница 38: ...re sensor is not connected well temperature sensor is damaged connection wire is short circuited or broken Please check it according to the resistance table of temperature sensor 4 Outdoor tube temper...

Страница 39: ...w 9 Compressor and relay of electric heater is stick together PTAC A2 Indoor fan operates and other loads stop operation 1 Relay is stick together 10 Current detection for neutral wire and live wire i...

Страница 40: ...Flash 8 times and off 3s circularly Indoor fan operates compressor and outdoor fan operates or stop operation according to the tube temperature of evaporator The electric heating is started up 1 Norm...

Страница 41: ...unction Insert the temperature well Is malfunction eliminated Pull the parts uprightly Is malfunction eliminated Replace the temperature sensor with the same model Is malfunction eliminated Replace th...

Страница 42: ...ction at the air inlet outlet Is malfunction eliminated Is malfunction eliminated Is malfunction eliminated Find out the leakage point to weld it or replace the damage parts vacuum pump and then charg...

Страница 43: ...f compressor Replace the controller with a new one End Check whether there s obstructions nearby the condenser If yes please remove it Check the parts with abnormal sound and replace these parts with...

Страница 44: ...outer casetoo high Is malfunction eliminated If the capillary frosts contiguously and the frost can t be defrosted replace the capillary sub assy vacuum pump and then charge refrigerant again When st...

Страница 45: ...troubleshooting for the malfunction of relay Check whether the wires are connected or inserted normally Connect and insert wires again according to the wiring diagram Put through the power and then te...

Страница 46: ...ble the unit and find out the short circuit part between the electric heater and the unit case and then conduct the insulation treatment Replace the electric heater and related connection wires Replac...

Страница 47: ...ic heating Check whether the wires are connected or inserted correctly Put through the power and then test it Is malfunction eliminated Put through the power and then test it Is malfunction eliminated...

Страница 48: ...ting of abnormal operation current of electric heater Check whether the wires are connected or inserted normal Insert or connect wires according to the wiring diagram again Measure and check whether t...

Страница 49: ...of temperature limiter Check whether the wires are inserted or connected normally Connect and insert wires again according to the wiring diagram Measure and check whether the resistance value for eac...

Страница 50: ...e c a l p e R n e k o r b s i r e m r o f s n a r T Controller is broken Replace controller is running but there is no cooling effect or no heating effect Air conditioning unit Temp contrller is impr...

Страница 51: ...reason and correct it The voltage is not stale Fan doesn t run during air supply Check for the circuit with the circuit diagram Wrong wire connection Damage of fan capacitor Change fan capacitor of s...

Страница 52: ...ssor Shortage or too much of refrigerant Adjust the volume ofrefrigerant Thecapillaryisblockandthesuckingtemperature Change capillary is increased Compressor does not run jammed or blocked and the dis...

Страница 53: ...ilter is blocked Check the filter to see it s blocked Clean the filter Installation position for unit is improper Check whether the installation postion is proper according to installation requirement...

Страница 54: ...e same model Capacitor of compressor is damaged 1 Discharge the capacitor at first and then use universal meter to measure the resistance of fan capacitor It displays 0 or very small 2 If the resistan...

Страница 55: ...the unit There s abnormal sound fro the unit Remove foreign objects Adjust all parts position of unit tighten screws and stick damping plaster between connected parts Abnormal shake of compressor Out...

Страница 56: ...g Electric Heater 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 32 33 34 35 37 38 39 40 41 42 45 47 50 51 52 54 55 56 57 49 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74...

Страница 57: ...P 01221027P 1 21 Bearing Holder Sub assy 26151139 26151139 26151139 1 22 Bearing Holder 26151138 26151138 26151138 1 23 Electric Heater 3200103902 3200103902 3200103902 1 24 Evaporator Assy 01001906 0...

Страница 58: ...et 76710287 76710287 76710287 3 60 Compressor and Fittings 00101346 00101 13 47 64 00101350 1 61 Drainage Valve 07101001 07101001 07101001 1 62 Chassis Sub assy 01201241P 01201241P 01201241P 1 63 Foam...

Страница 59: ...Holder Sub assy 26151139 26151139 26151139 1 22 Bearing Holder 26151138 26151138 26151138 1 23 Electric Heater 3200103903 3200103903 3200103903 1 24 Evaporator Assy 0100190601 01100100084 01100100041...

Страница 60: ...0181156 00181156 00181156 1 59 Compressor Gasket 76710287 76710287 76710287 3 60 Compressor and Fittings 00101376 00101375 00101377 1 61 Drainage Valve 07101001 07101001 07101001 1 62 Chassis Sub assy...

Страница 61: ...b assy 01221027P 01221027P 1 21 Bearing Holder Sub assy 26151139 26151139 1 22 Bearing Holder 26151138 26151138 1 23 Electric Heater 3200103902 3200103903 1 24 Evaporator Assy 01100100041 01100100041...

Страница 62: ...0040022 4300040026 1 58 Compressor Overload Protector Internal 1 59 Compressor Gasket 76710287 76710216 3 60 Compressor and Fittings 00101348 00101378 1 61 Drainage Valve 07101001 07101001 1 62 Chassi...

Страница 63: ...10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 32 33 34 35 37 38 39 40 41 42 45 47 50 51 52 54 55 56 49 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 44 43 53 48 31 30 29 28 36 46 57 2 50...

Страница 64: ...21027P 1 21 Bearing Holder Sub assy 26151139 26151139 26151139 1 22 Bearing Holder 26151138 26151138 26151138 1 23 Electric Heater 3200103902 3200103902 3200103903 1 24 Evaporator Assy 01100100041 011...

Страница 65: ...Capillary Sub assy 03000600104 03000600079 03000600111 1 58 Drainage Valve 07101001 07101001 07101001 1 59 Chassis Sub assy 01201241P 01201241P 01201241P 1 60 Foam Water Tray 12311048 12311048 123110...

Страница 66: ...01221027P 1 21 Bearing Holder Sub assy 26151139 26151139 26151139 1 22 Bearing Holder 26151138 26151138 26151138 1 23 Electric Heater 3200103902 3200103903 3200103903 1 24 Evaporator Assy 01001906 01...

Страница 67: ...e Tube 1 57 Capillary Sub assy 03000600080 03000600080 03000600104 1 58 Drainage Valve 07101001 07101001 07101001 1 59 Chassis Sub assy 01201241P 01201241P 01201241P 1 60 Foam Water Tray 12311048 1231...

Страница 68: ...sy 01221027P 01221027P 1 21 Bearing Holder Sub assy 26151139 26151139 1 22 Bearing Holder 26151138 26151138 1 23 Electric Heater 3200103903 3200103902 1 24 Evaporator Assy 01100100041 01100100041 1 25...

Страница 69: ...1 1 56 Discharge Tube 03511003 1 57 Capillary Sub assy 03000600133 03000600176 1 58 Drainage Valve 07101001 07101001 1 59 Chassis Sub assy 0120124108P 01201241P 1 60 Foam Water Tray 12311048 12311048...

Страница 70: ...cedure 1 Remove panel panel case clasp Hold the panel and pat both sides of panel to separate the panels and then remove the front panel Hold the front part of filter by hand lift up the filter and th...

Страница 71: ...emove middle connection board 3 Remove Outer Support Sub assy 4 Remove Baffle Plate Press the 2 clasps of filter to make it separated from the groove and then pull the filter outwards to remove it Rem...

Страница 72: ...Sub Assy 5 Remove Rear Grill 6 Remove Top Cover Sub Assy 7 Remove LCD Cover Sub assy Remove 6 screws on rear grille and then remove the rear grille Remove 4 screws on top cover sub assy and then remov...

Страница 73: ...Clapboard Sub Assy Remove three screws on baffle plate electric box and then remove the baffle plate electric box Remove two screw on electric box hold the bottom part of electric box and move it upw...

Страница 74: ...Steps Procedure Screws Screws Screws Air Duct Assy Helicoid Tongue 11 Remove Helicoid Tongue 12 Remove Air Duct Assy b Remove 6 screws on helicoid tongue and then remove the helicoid tongue Remove 4 s...

Страница 75: ...ser and then remove the flow guide loop Condenser 4 way valve Evaporator Compressor 14 Remove condenser and evaporator Remove the 3 screws fixing the Evaporator unsolder the welding joints of the suct...

Страница 76: ...or Nut with Washer Drainage Valve Thermal insulation plate Water Tray 15 Remove thermal insulation plate and Water Tray Remove 2 screws on thermal insulation plate and then remove thermal insulation p...

Страница 77: ...33 46 47 46 4 8 70 71 69 8 21 93 94 93 2 34 48 49 48 2 9 72 71 6 22 95 96 95 35 50 51 50 10 73 74 73 4 23 97 98 96 8 36 52 53 51 8 11 75 76 75 2 24 99 98 6 37 54 53 6 12 77 78 77 25 Appendix Appendix...

Страница 78: ...358 233 6 0 717 24 8 60 23 95 9 779 165 2 2 28 235 4 0 697 26 6 57 18 96 8 9 382 167 2 206 237 2 0 678 28 4 54 31 98 6 9 003 168 8 2 133 239 0 66 30 2 51 59 100 4 8 642 170 6 2 064 240 8 0 642 32 49...

Страница 79: ...95 13 04 165 2 3 04 235 4 0 93 26 6 76 24 96 8 12 51 167 2 94 237 2 0 904 28 4 72 41 98 6 12 168 8 2 844 239 0 88 30 2 68 79 100 4 11 52 170 6 2 752 240 8 0 856 32 65 37 102 2 11 06 172 4 2 663 242 6...

Страница 80: ...342 8 77 49 19 147 2 10 54 217 4 3 04 8 6 323 9 78 8 47 08 149 10 18 219 2 2 955 10 4 306 2 80 6 45 07 150 8 9 827 221 2 872 12 2 289 6 82 4 43 16 152 6 9 489 222 8 2 792 14 274 84 2 41 34 154 4 9 165...

Страница 81: ...JF00304209...

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