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PREPARTION 

 

 
 

Never  operate  the  tractor  and  mower  until  you  have  read  and  completely  under-
stand  this  manual,  the  Tractor  Operator’s  Manual,  and  each  of  the  safety  mes-
sages found on the safety signs on the tractor and mower.  

 

Personal  protection  equipment  including  hardhat,  safety  glasses,  safety  shoes,  and  gloves 
are recommended during assembly, installation, operation, adjustment, maintenance, repair-
ing, removal, or moving the implement. Do not allow long hair, loose fitting clothing, or jewelry 
to be around equipment.

 

 

PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMANENT HEARING LOSS!  
Tractors  with  or  without  mowers  attached  can  often  be  noisy  enough  to  cause  permanent, 
partial hearing loss.  We recommend that you wear hearing protection on a full-time basis if 
the noise in the operator’s position exceeds 80 db.  Noise over 80 db on a long-term basis 
can cause severe hearing loss.  Noise over 90 db adjacent to the operator over a long-term 
basis may cause permanent, total hearing loss. 

NOTE: 

 Hearing loss from loud noise (from 

tractors, chain saws, radios, and other such sources close to the ear) is cumulative over a life-
time without hope of natural recovery.

 

 

Operate the mower only with a tractor equipped with an approved Roll-Over-Protective Sys-
tem (ROPS).  Always wear your seat belt. Serious injury of even death could result from fal-
ling off the tractor — particularly during a turnover when the operator could be pinned under 
the ROPS or the tractor.

 

 

Clear area to be cut of stones, branches or other debris that might be thrown, causing injury 
or damage.

 

 

Operate only in daylight or good artificial light.

 

 

Ensure mower is properly mounted, adjusted and in good operating condition.

 

 

Ensure that all safety shielding and safety signs are properly installed and in good condition.

 

 

STARTING AND STOPPING SAFETY

 

 

 
 

Check the tractor master shield over the PTO 

stub shaft.  Make sure it is in good con-

dition and fastened securely to the tractor.  Purchase a new shield if old shield is damaged or 
missing.

 

 

All tractors that are not equipped with a “live” power takeoff (PTO) need to be equipped with 
an  over-running  PTO  clutch.    These  are  available  through  most  farm  equipment  stores. 
NOTE:  The addition of an over-running PTO clutch may change the length of the PTO drive-
line required.  Pay extra attention to the instructions on the PTO driveline Installation.  Be sure 
that the driveline system guarding is adequate.

 

 

Mower operating power is supplied from tractor PTO.  Refer to your tractor manual for PTO 
engagement and disengagement instructions.  Know how to stop tractor and mower quickly in 
case of an emergency. 

 

When engaging PTO, the engine RPM should always be at idle speed.  Once engaged and 
ready to start cutting, raise PTO speed to 540 RPM and maintain throughout cutting opera-
tion.

 

 

13

 

Содержание 999998

Страница 1: ...PO Box 1200 305 Commerce Drive Winfield Alabama 35594 ROTARY MOWER OPERATION AND PARTS MANUAL Part No 999998 www kingkutter com...

Страница 2: ......

Страница 3: ...y proper care and op eration can you expect to receive the service and long life designed and built into it Sometime in the future your mower may need new parts to replace those that are worn or broke...

Страница 4: ...e damaged or worn which under contin ued operation would cause damage wear to other parts or cause a safety hazard Return the equipment or parts to the authorized King Kutter dealer from where it was...

Страница 5: ...y Training 12 Operational Safety 14 Transportation Safety 16 Attaching To Tractor 17 Sizing PTO 19 Operating Instructions 20 Maintenance 22 Maintenance Safety 23 Safety Decal s And Locations 24 PTO Sh...

Страница 6: ...voided could result in serious injury or death This signal word is to be limited to the most extreme situations typically for machine components that for functional purposes cannot be guarded WARNING...

Страница 7: ...hey have read this manual and have developed a thorough understanding of the safety precau tions and of how it works Review the safety instructions with all users annually This equipment is dangerous...

Страница 8: ...the nuts on the bolts but at this time DO NOT TIGHTEN THEM Allow the lift arm braces to ro tate forward and rest against the installed lift arm See Figure E STEP 6 Install the long top mounting bolt b...

Страница 9: ...t arm bracket See Figure I Install washer and nut Place the lift pin in the larger of the 2 holes on the lift arm brace and loosely attach the lift arm Finally insert bolt nut and washer to lower sect...

Страница 10: ...10 Figure E Figure F Figure G Figure H Figure I Figure J...

Страница 11: ...to Step 3 STEP 3 Fill gearbox using multi purpose gear oil through top 1 2 fill hole until gear oil is level with lower 1 8 hole STEP 4 Replace both the 1 2 pipe plug located at top of gear box and 1...

Страница 12: ...d the manual for your tractor before assembly or operating to acquaint yourself with the machines If this machine is used by any person other than you or is loaned or rented it is the rotary mower own...

Страница 13: ...us injury of even death could result from fal ling off the tractor particularly during a turnover when the operator could be pinned under the ROPS or the tractor Clear area to be cut of stones branche...

Страница 14: ...tors being knocked off the tractor by low hanging limbs and then being run over by the mower Accidents are most likely to occur with machines that are loaned or rented to someone who has not read the...

Страница 15: ...be knocked off the tractor and then run over by the rotating blades The rotating parts of this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid...

Страница 16: ...n most localities However some localities prohibit their use Local laws should be checked for all lighting and marking requirements At all times when driving the tractor and equipment on the road or h...

Страница 17: ...t and tractor PTO out put shafts some combina tions may require PTO shafts to be shortened as described by the following steps STEP 3 Raise and lower rotary mower in order to locate the shortest dista...

Страница 18: ...aft has less than a 6 inch overlap DO NOT USE Contact your authorized King Kutter Dealer NOTE If the PTO shaft length is too long go to SIZING PTO SHAFT page 19 STEP 8 Apply any multi purpose grease t...

Страница 19: ...off the same amount Figure 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section STEP 4 Use a file to deburr PTO shafts Clean up all chips burrs and filings from both ends of the PTO shaft Note I...

Страница 20: ...or hidden objects your mower should be set to the highest position that will give the desired cutting height By setting your mower up this way you reduce blade wear and stress to the mower Mowing at...

Страница 21: ...r running lower rotary mower into working position STEP 4 With the tractor at idle RPM engage PTO and slowly advance throttle to 540 PTO RPM NOTE Rotary mower designed to run at 540 PTO RPM only STEP...

Страница 22: ...M 2 NOTE Use only a grade Type II tube grease 3 Before each use check to make sure all safety features are installed and work ing properly 4 Keep blades sharp and balanced at all times When replacing...

Страница 23: ...y installed to ensure unit is in safe condition When completing a maintenance or service function make sure all safety shields and devices are installed before placing unit in service After servicing...

Страница 24: ...with the various safety signs the type of warning and the area or particular function related to that area that re quires your SAFTY AWARENESS REMEMBER If safety signs have been damaged removed becom...

Страница 25: ...25 1...

Страница 26: ...26 2 3...

Страница 27: ...27 4 5...

Страница 28: ...28 6 7 MODEL NO DESCRIPTION SN XXXXXXXXXX 8...

Страница 29: ...1060 151040 151040 4 Female Tube End Yoke 151070 151050 151050 5 Tractor End Yoke 151055 151035 151035 6 Inner Tube 14 Series 151092 151090 151090 7 Outer Tube 14 Series 151093 151091 151091 8 Cross K...

Страница 30: ...50 151070 4 Inner Tube 151092 151090 151092 5 Slip Clutch Assembly 6 Male Tube End Yoke 151065 151045 151065 7 Outer Tube 151093 151091 151093 8 Tractor End Yoke 151055 151035 151055 9 Quick Disconnec...

Страница 31: ...with Compression Bolts Pkg 8 500140 500140 2 Flanged Yoke 196006 196011 3 Sleeve 196005 196005 4 Clutch Plate 196008 196003 5 Friction Hub 196004 196007 6 Slip Clutch Lock Bolt 147350 147350 7 Slip Cl...

Страница 32: ...310073 8 PTO Shaft w Shear Pin 147022 147022 147029 147029 147034 147034 147034 147034 8 PTO Shaft w Slip Clutch 147129 147129 147134 147134 147134 147134 9 Lift Arms 310087 310088 310088 310088 31009...

Страница 33: ...0081 6 Gear Box 184065 184080 7 Lift Arm Brace 310080 310080 8 PTO Shaft 147134 147134 9 Lift Arm Assembly 403656 403656 10 Cat 2 Lift Pins Pkg 2 500002 500002 11 Swivel Yoke Assembly 403455 403455 12...

Страница 34: ...ace 310619 310619 310609 310609 7 PTO Shaft 147134 147134 147248 147248 8 Lift Arm Assembly 403658 403658 403658 403658 9 Swivel Yoke Assembly 403402 403402 403402 403402 10 Cat 2 Lift Pins Pkg 2 5000...

Страница 35: ...0 184080 6 PTO Shaft 147029 147148 147148 147148 147148 147248 7 Pull Tongue Assembly 403648 403648 403648 403648 403648 403648 8 Axle Cuff 320160 320160 320160 320160 320160 320160 9 Stump Jumper 403...

Страница 36: ...Ratchet Jack 195170 195170 5 Gear Box 184065 184080 6 PTO Shaft 147248 147248 7 Pull Tongue Assembly 403658 403658 8 Axle Cuff 320160 320160 9 Swivel Yoke Assembly 403403 403403 10 Blade Carrier 4030...

Страница 37: ...n FIG 3 2 There are 3 white tabs around the cover as shown in G in FIG 4 You must line up cover slots and tabs as shown in FIG 4 F G Take a screwdriver and press against the tabs one at a time with do...

Страница 38: ...38 BONDIOLI COVER REMOVAL EUROCARDAN SERIES 4 COVER REMOVAL LA MAGDALENA COVER REMOVAL FIGURE 1 FIGURE 2 FIGURE 5 FIGURE 3 FIGURE 4...

Страница 39: ...ing E in FIG 4 at point D in FIG 4 you must pry under ring and re move it it will just slide down shaft unless you take PTO apart then apply pres sure against cover A in FIG 1 in the direction of arro...

Страница 40: ...40 40 HP GEARBOX...

Страница 41: ...155005 155005 8 Input Gear 185007 185010 185010 9 Input Shaft 186010 186010 186005 10 Bearing NSK 6207 155010 155010 155010 11 Housing 129010 129010 129010 12 Output Shaft 185005 185006 185006 13 Spa...

Страница 42: ...42 60 HP GEARBOX...

Страница 43: ...Input Gear 185015 185026 8 Input Shaft 186020 186015 9 Housing 129020 129020 10 Gear Output 185035 185035 11 Bearing Race Output Timken 363 155035 155035 12 Bearing Output Timken 368 155040 155040 13...

Страница 44: ...44 80 HP GEARBOX...

Страница 45: ...55015 7 Bearing Input Timken LM603049 155020 8 Spacer 9 Input Gear 185015 10 Snap Ring 131025 11 Input Shaft 186040 12 Gear Output 185035 13 Bearing Race Output Timken 362A 155037 14 Bearing Output Ti...

Страница 46: ...r in writing of any defect in material or workmanship within ninety 90 days following the date of pur chase In no event will King Kutter be liable under this warranty unless written notice is received...

Страница 47: ...47...

Страница 48: ......

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