King Industrial TOOLROOM KC-1640ML Скачать руководство пользователя страница 8

ADJUSTMENTS & OPERATION

Tailstock Adjustments & Operation

The tailstock (A) Fig.8 can be moved freely on the bedway and fastened at any
position using the tailstock lock lever (B). The tailstock quill (C) can be moved in and
out by using handwheel (D) and then locked in place using quill locking lever (E).
Dead centers or drill chucks are normally installed in the tailstock quill.

An important adjustment and verification must be done in order to obtain the best
results using your tailstock. The tailstock must be perfectly aligned with the chuck. Fix
a ground steel bar inbetween the chuck centre and the tailstock centre. Using a
precise measuring tool, make sure the distance at both ends of the ground steel bar
are the same using the top slide as starting reference point, see Fig.9. If the distance
is not the same, then an cross-wise adjustment to the tailstock is necessary.

To make a cross-wise adjustment, unlock tailstock lever (B) Fig.8 and adjust set
screws (F) on both sides of the tailstock until the distance at both ends of the ground
steel bar are the same.

Tool Post & Holder Adjustments & Operation

The tool post assembly (A) Fig.10 is used to lock the cutting tool into place at the
desired height and angle. The tool post can pivot 360

0

for various cutting situations.

To pivot the tool post assembly, loosen lock nut (B) and pivot tool post, retighten lock
nut. The tool post comes with a tool holder (C) which can be adjusted to a desired
height using the shaft and nuts mechanism (D) to raise or lower the tool holder. Once
the height of the tool holder is determined, use tool post lock handle (E) to lock tool
holder in place. The tool holder has 4 locking set screws (F) which lock the cutting
tool in place.

During all operations, the tool post safety guard (K) Fig.11 must be in the closed
position as shown in order to protect user.

Cross & Top Slide Adjustments & Operation

The cross slide handwheel (A) Fig.11 is used to feed the cross slide (B), top slide and
tool post with cutting tool towards the workpiece. After time the cross slide gib may
become loose or too tight and an adjustment may be necessary. To adjust the gib,
tighten or loosen the flat head bolt (C) until the cross slide moves freely without play.

The top slide handwheel (D) feeds the top slide (E) and tool post with cutting tool
towards the chuck or the tailstock end of the lathe. After time the top slide gib may
become loose or too tight and an adjustment may be necessary. To adjust the gib,
tighten or loosen the flat head bolt (F) until the top slide moves freely without play.

The top slide (E) can be pivoted to a desired angle, to adjust the angle of the top slide
simply loosen cap screws (G) on both sides of the top slide base. Use the angle scale
(H) on the top of the cross slide as reference. Retighten cap screws once the
adjustment is made. 

The cross and top slides come with imperial and metric dials (I & J) Fig.11. Simply
turn the dials 180 degrees to switch from metric to imperial or vise versa.

FIGURE 8

FIGURE 9

FIGURE 10

FIGURE 11

Содержание TOOLROOM KC-1640ML

Страница 1: ...INSTRUCTION MANUAL MODEL KC 1640ML COPYRIGHT 2013 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 16 X 40 HIGH PRECISION TOOLROOM METAL LATHE 09 2013 ...

Страница 2: ...lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with your dated proof of purshase to an authorized King Canada service center Contact your retailer or visit our web site a...

Страница 3: ... hazards 18 NEVER STAND ON TOOL Serious injury could occur if the tool tips over Do not store materials such that it is necessary to stand on the tool to reach them 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function Check for alignment of moving parts...

Страница 4: ...HIS METAL LATHE MUST BE GROUNDED IF NOT PROPERLY GROUNDED THIS METAL LATHE CAN CAUSE ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS TO AVOID SHOCK OR FIRE IF THE POWER CORD IS WORN OR DAMAGED IN ANY WAY HAVE IT REPLACED IMMEDIATELY TECHNICAL INFORMATION KC 1640ML Main Specifications Max swing over bed 16 Max swing over saddle gap 22 Max swing over cross slide 10 Distance between centers...

Страница 5: ...Lubrication Points in the maintanance section in this manual before operating your lathe GETTING TO KNOW YOUR LATHE CLEANING PRETEST RUN 1 Motor speed switch high low 2 Gearbox speed range lever 3 Gearbox ratio lever 4 Gearbox ratio lever 5 Gearbox ratio lever 6 Power ON light 7 Coolant pump switch 8 Emergency stop button 9 Inching Jogging button 10 Gearbox high low range lever 11 Leadscrew Feed r...

Страница 6: ...position and the green power On light C Fig 3 will turn on 7 Push the jog button D Fig 3 several times the motor will turn On momentarily and the chuck will rotate 8 Position headstock levers as shown in Fig 4 Position the headstock speed lever A Fig 4 to the left and the gearbox high low lever B pointing downwards to obtain a spindle speed of 330 RPM 9 Move the spindle rotation On Off lever C Fig...

Страница 7: ...the chuck jaws two major points must be followed every time 1 The chuck jaws are numbered ex 3 jaw chuck 1 2 3 and must be placed in numerical order into the chuck 2 If the chuck jaws are to be removed you must replace them in the identical slot which they were taken out of Make sure they are also in numerical order To remove chuck jaws open jaw opening all the way using camlock key until the jaws...

Страница 8: ...er C which can be adjusted to a desired height using the shaft and nuts mechanism D to raise or lower the tool holder Once the height of the tool holder is determined use tool post lock handle E to lock tool holder in place The tool holder has 4 locking set screws F which lock the cutting tool in place During all operations the tool post safety guard K Fig 11 must be in the closed position as show...

Страница 9: ...these charts in this manual for reference purposes in case one or many plates have been damaged and are no longer readable Change Gears Chart Modular and Diametrical Thread Pitch Chart Feed Speeds Chart FIGURE 12 Metric Thread Pitch Chart FIGURE 13 Imperial Thread Pitch Chart FIGURE 14 Thread Dial Indicator Chart FIGURE 15 ...

Страница 10: ...ich are found on the metal lathe plates We have included these charts in this manual for reference purposes in case one or many plates have been damaged and are no longer readable Spindle Speed Chart FIGURE 16 Control Panel Feed Rate Thread Selection Chart FIGURE 17 ...

Страница 11: ...r B so that the indicator points to 1170 RPM at the top of column number 1 Gearbox Speed Range Lever Warning Only shift the gearbox levers when the spindle speed is less than 500 RPM and the gearbox speed range lever is in neutral The gearbox consists of a few levers to control the feed rod and leadscrew feed rates in relation with the spindle speed Based on the threading and feed rate chart you c...

Страница 12: ...spindle speed is less than 500 RPM and the gearbox speed range lever is in neutral The gearbox has a series of levers used for controlling the feed rod and leadscrew feed rates in relation to the spindle speed Based on the threading and feed rate chart you can shift the gearbox to accomodate and large range of feed speeds 1 The 3 gearbox range levers A B C Fig 22 which have multiple lettered posit...

Страница 13: ... threading operations the half nut lever A Fig 26 must stay engaged until the threads are complete If the feed lever B Fig 26 is engaged the half nut lever will be blocked from use and vice versa The thread dial knob C Fig 26 is loosened the thread dial housing D pivots so its gear can engage or disengage from the leadscrew When engaged the dial E turns with the leadscrew and spindle Note Make sur...

Страница 14: ...vel near the chuck 1 Remove 4 cap screws B Fig 29 from the bottom of the gap and 2 cap screws C from the ends of the bed 2 Loosen 2 set screws D from the bottom of the gap and 2 set screws from the bed then tap the gap upwards using a rubber mallet to dislodge it Coolant System It is suggested to use the coolant system during operations involving high speed cutting Excessive heat and damage to you...

Страница 15: ...bricated Drive gears headstock and gearbox Lubricate the change gears A Fig 33 with thick bearing grease once a month After running for the first 3 months change headstock oil Change oil once a year after first initial oil change To drain oil from the headstock remove left end cover remove oil drain bolt B Fig 33 and drain oil Reinstall drain bolt Open the top oil plug C and fill with 8 Litres of ...

Страница 16: ...ssary to tension the V belts to compensate for belt wear 1 Open the side cover 2 Adjust the belt tension hex nuts A Fig 38 until there is approximately 1 2 belt deflection on each belt B when pressed firmly in the centre between the pulleys 3 Reinstall side cover Brake After consistent use of the lathe it will be necessary to compensate for brake lining wear 1 Open the side cover 2 Adjust the brak...

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