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GENERAL & SPECIFIC SAFETY

INSTRUCTIONS FOR METAL LATHES

GENERAL SAFETY INSTRUCTIONS

1. KNOW YOUR TOOL

Read and understand the owners manual and labels affixed to
the tool. Learn its application and limitations as well as its
specific potential hazards. 

2. GROUND THE TOOL.

This tool is equipped with an approved 3-conductor cord. The
green conductor in the cord is the grounding wire. 

NEVER

connect the green wire to a live terminal.

3. KEEP GUARDS IN PLACE.

Keep in good working order, properly adjusted and aligned.

4. REMOVE ADJUSTING KEYS AND WRENCHES.

Form habit of checking to see that keys and adjusting
wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents. Make sure the
floor is clean and not slippery due to wax and sawdust
build-up. 

6. AVOID DANGEROUS ENVIRONMENT.

Don’t use power tools in damp or wet locations or expose
them to rain. Keep work area well lit and provide adequate
surrounding work space.

7. KEEP CHILDREN AWAY.

All visitors should be kept a safe distance from work area.

8. MAKE WORKSHOP CHILD-PROOF.

Use padlocks, master switches or remove starter keys.

9. USE PROPER SPEED.

A tool will do a better and safer job when  operated at the
proper speed.

10. USE RIGHT TOOL.

Don’t force the tool or the attachment to do a job for which it

was not designed.

11. WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties or jewelry (rings,
watch) because they could get caught in moving parts. Non-
slip footwear is  recommended. Wear protective hair covering
to contain long hair. Roll up long sleeves above the elbows.

12. ALWAYS WEAR SAFETY GLASSES.

Always wear safety glasses (ANSI Z87.1). Everyday eye-
glasses only have impact resistant lenses, they are 

NOT

safety glasses. Also use a face or dust mask if cutting opera-
tion is dusty.

13. DON’T OVERREACH.

Keep proper footing and balance at all times.

14. MAINTAIN TOOL WITH CARE.

Keep tools sharp and clean for best and safest performance.
Follow instructions for lubricating and changing accessories.

15. DISCONNECT TOOLS.

Before servicing, when changing accessories or attachments.

16. AVOID ACCIDENTAL STARTING.

Make sure the swich is in the ‘’OFF’’ position before plugging
in.

17. USE RECOMMENDED ACCESSORIES.

Consult the manual for recommended accessories. Follow the
instructions that accompany the accessories. The use of
improper accessories may cause hazards.

18. NEVER STAND ON TOOL.

Serious injury could occur if the tool tips over. Do not store
materials such that it is necessary to stand on the tool to reach
them.

19. CHECK DAMAGED PARTS.

Before further use of the tool, a guard or other parts that are
damaged should be carefully checked to ensure that they will
operate properly and perform their intended function. Check for
alignment of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or
other parts that are damaged should be properly repaired or
replaced.

20. NEVER LEAVE MACHINE RUNNING 

UNATTENDED.

Turn power ‘’OFF’’. Don’t leave any tool running until it comes
to a complete stop.

SPECIFIC SAFETY INSTRUCTIONS FOR METAL LATHES

1. CLEANING MACHINE:

To avoid entanglement and lacerations,

do not clear chips by hand. Use a brush, and never clear chips
while the lathe is operating.

2. USING CORRECT TOOLING:

Always select the right cutter for

the job, and make sure cutters are sharp. The right tool
decreases strain on the lathe components and reduces the risk
of unsafe cutting.

3. ELIMINATING PROJECTILE HAZARDS:

Always remove the

chuck key, and never walk away from the lathe with the chuck
key installed. Always make sure workpiece is securely held in
chuck before starting lathe. A workpiece thrown from the chuck
could cause severe injury.

4. AVOIDING OVERLOADS:

Always use the appropriate feed and

speed rates.

5. PREVENTING A CUTTING TOOL/CHUCK CRASH:

Always

release automatic feeds after completing a job, and never leave
lathe unattended while it is running. 

6. AVOIDING STARTUP INJURIES:

Make sure workpiece, cutting

tool, and tool post have adequate clearance before starting
lathe. Check chuck clearance and saddle clearance before
starting the lathe. Make sure spindle RPM is set correctly for part
diameter before starting the lathe. Large parts can be ejected
from the chuck if the chuck speed is set too high.

7. CHUCK SAFETY: 

Chucks are surprisingly heavy and awkward

to hold, so protect your hands and the lathe ways. Always use a
chuck cradle or piece of plywood over the lathe ways.

8. WORKPIECE SUPPORT:

Support a long workpiece if it extends

from the headstock so it will not wobble violently when the lathe
is turned ON. If workpiece extends more than 2.5 times its
diameter from the chuck, support it by a center or steady rest, or
it may deflect and fall out of the chuck while cutting.

9. AVOIDING ENTANGLEMENT INJURIES:

Never attempt to slow

or stop the lathe chuck by hand. Tie back long hair, ponytails,
loose clothing, and sleeves so they do not dangle.

Содержание TOOLROOM KC-1640ML

Страница 1: ...INSTRUCTION MANUAL MODEL KC 1640ML COPYRIGHT 2013 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC 16 X 40 HIGH PRECISION TOOLROOM METAL LATHE 09 2013 ...

Страница 2: ...lack of maintenance King Canada shall in no event be liable for death injuries to persons or property or for incidental special or consequential damages arising from the use of our products To take advantage of this limited warranty return the product at your expense together with your dated proof of purshase to an authorized King Canada service center Contact your retailer or visit our web site a...

Страница 3: ... hazards 18 NEVER STAND ON TOOL Serious injury could occur if the tool tips over Do not store materials such that it is necessary to stand on the tool to reach them 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other parts that are damaged should be carefully checked to ensure that they will operate properly and perform their intended function Check for alignment of moving parts...

Страница 4: ...HIS METAL LATHE MUST BE GROUNDED IF NOT PROPERLY GROUNDED THIS METAL LATHE CAN CAUSE ELECTRICAL SHOCK PARTICULARLY WHEN USED IN DAMP LOCATIONS TO AVOID SHOCK OR FIRE IF THE POWER CORD IS WORN OR DAMAGED IN ANY WAY HAVE IT REPLACED IMMEDIATELY TECHNICAL INFORMATION KC 1640ML Main Specifications Max swing over bed 16 Max swing over saddle gap 22 Max swing over cross slide 10 Distance between centers...

Страница 5: ...Lubrication Points in the maintanance section in this manual before operating your lathe GETTING TO KNOW YOUR LATHE CLEANING PRETEST RUN 1 Motor speed switch high low 2 Gearbox speed range lever 3 Gearbox ratio lever 4 Gearbox ratio lever 5 Gearbox ratio lever 6 Power ON light 7 Coolant pump switch 8 Emergency stop button 9 Inching Jogging button 10 Gearbox high low range lever 11 Leadscrew Feed r...

Страница 6: ...position and the green power On light C Fig 3 will turn on 7 Push the jog button D Fig 3 several times the motor will turn On momentarily and the chuck will rotate 8 Position headstock levers as shown in Fig 4 Position the headstock speed lever A Fig 4 to the left and the gearbox high low lever B pointing downwards to obtain a spindle speed of 330 RPM 9 Move the spindle rotation On Off lever C Fig...

Страница 7: ...the chuck jaws two major points must be followed every time 1 The chuck jaws are numbered ex 3 jaw chuck 1 2 3 and must be placed in numerical order into the chuck 2 If the chuck jaws are to be removed you must replace them in the identical slot which they were taken out of Make sure they are also in numerical order To remove chuck jaws open jaw opening all the way using camlock key until the jaws...

Страница 8: ...er C which can be adjusted to a desired height using the shaft and nuts mechanism D to raise or lower the tool holder Once the height of the tool holder is determined use tool post lock handle E to lock tool holder in place The tool holder has 4 locking set screws F which lock the cutting tool in place During all operations the tool post safety guard K Fig 11 must be in the closed position as show...

Страница 9: ...these charts in this manual for reference purposes in case one or many plates have been damaged and are no longer readable Change Gears Chart Modular and Diametrical Thread Pitch Chart Feed Speeds Chart FIGURE 12 Metric Thread Pitch Chart FIGURE 13 Imperial Thread Pitch Chart FIGURE 14 Thread Dial Indicator Chart FIGURE 15 ...

Страница 10: ...ich are found on the metal lathe plates We have included these charts in this manual for reference purposes in case one or many plates have been damaged and are no longer readable Spindle Speed Chart FIGURE 16 Control Panel Feed Rate Thread Selection Chart FIGURE 17 ...

Страница 11: ...r B so that the indicator points to 1170 RPM at the top of column number 1 Gearbox Speed Range Lever Warning Only shift the gearbox levers when the spindle speed is less than 500 RPM and the gearbox speed range lever is in neutral The gearbox consists of a few levers to control the feed rod and leadscrew feed rates in relation with the spindle speed Based on the threading and feed rate chart you c...

Страница 12: ...spindle speed is less than 500 RPM and the gearbox speed range lever is in neutral The gearbox has a series of levers used for controlling the feed rod and leadscrew feed rates in relation to the spindle speed Based on the threading and feed rate chart you can shift the gearbox to accomodate and large range of feed speeds 1 The 3 gearbox range levers A B C Fig 22 which have multiple lettered posit...

Страница 13: ... threading operations the half nut lever A Fig 26 must stay engaged until the threads are complete If the feed lever B Fig 26 is engaged the half nut lever will be blocked from use and vice versa The thread dial knob C Fig 26 is loosened the thread dial housing D pivots so its gear can engage or disengage from the leadscrew When engaged the dial E turns with the leadscrew and spindle Note Make sur...

Страница 14: ...vel near the chuck 1 Remove 4 cap screws B Fig 29 from the bottom of the gap and 2 cap screws C from the ends of the bed 2 Loosen 2 set screws D from the bottom of the gap and 2 set screws from the bed then tap the gap upwards using a rubber mallet to dislodge it Coolant System It is suggested to use the coolant system during operations involving high speed cutting Excessive heat and damage to you...

Страница 15: ...bricated Drive gears headstock and gearbox Lubricate the change gears A Fig 33 with thick bearing grease once a month After running for the first 3 months change headstock oil Change oil once a year after first initial oil change To drain oil from the headstock remove left end cover remove oil drain bolt B Fig 33 and drain oil Reinstall drain bolt Open the top oil plug C and fill with 8 Litres of ...

Страница 16: ...ssary to tension the V belts to compensate for belt wear 1 Open the side cover 2 Adjust the belt tension hex nuts A Fig 38 until there is approximately 1 2 belt deflection on each belt B when pressed firmly in the centre between the pulleys 3 Reinstall side cover Brake After consistent use of the lathe it will be necessary to compensate for brake lining wear 1 Open the side cover 2 Adjust the brak...

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