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MAINTENANCE & STORAGE

MAINTAINING YOUR GENERATOR

Engine Oil Replacement

Engine oil should be replaced after the first 20 hours of operation or after the first month of

use, it should be replaced every 100 hours or 6 months after. To replace engine oil;

1) Loosen the oil gauge dipstick (A) Fig.8.

2) Place an oil pan underneath drain hex. bolt (B), remove hex. bolt (B) and drain oil.

3) Once all the oil has completely drained, retighten the hex. bolt (B).

Recommended Engine Oil

It is recommended to use SAE 10W30 4-stroke gasoline engine oil. For cold weather (below

-15ºC) use SAE 5W30. 

4) Fill with clean engine oil through the oil gauge dipstick hole, fill then check oil level until

the oil level reaches 3/4 up the dipstick or until it reaches the bottom lip of the dipstick hole.

Inspecting, Replacing or Cleaning Spark Plug (F7TC or equivalent) 

The spark plug should be checked every 100 hours of operation or every 6 months. To re-

place or clean spark plug;

1) Dismantle the spark plug cap (A) Fig.9 by pulling it off the spark plug (B). Using the sup-

plied spark plug wrench, undo the spark plug by turning it counterclockwise.

2) Check to see if there is carbon sediment build-up, if so just remove it. If the carbon

sediment is excessive, replace the spark plug.

3) Measure the electrodes clearance. See Fig.10. The spark plug electrode clearance

should be between 0.7-0.8mm. If the clearance exceeds 0.8mm, replace the spark plug

with an LD F7TC or equivalent (NGK BP6ES, Champion N9Y).

4) Reinstall spark plug in the reverse order.

Fuel Filter Maintenance

In order to clean the fuel filter inside the fuel cock, it is necessary to drain all gasoline from

the tank and the carburetor, see section “Generator Storage” below for complete instructions.

1) Once the tank and carburetor are drained of all gasoline, disconnect the fuel hose (A)

Fig.11 from the fuel cock and then dismantle the fuel cock nut (B) from the tank.

2) Remove the fuel cock from the tank to expose the fuel filter (C). Clean the fuel filter.

3) Reinstall all parts in the reverse order.

GENERATOR STORAGE

If you plan on storing your generator for an extended period of time, the following steps

should be followed;

1) Add fuel stabilizer to fuel tank to minimize the formation of fuel gum deposits during stor-

age.

2) Run engine at least 5 minutes after adding stabilizer to allow it to enter the fuel system.

NOTE:

If a fuel stabilizer is not used, all gasoline must be drained from the tank and

carburetor to prevent gum deposits from forming on these parts and causing possible

malfunction of the engine. To drain gasoline;

3) Turn  fuel shut-off valve (A) Fig.12 to the “OFF” position. 

4) Disconnect the fuel hose (B) from the fuel cock. 

5) Turn fuel shut-off valve to the “ON” position and drain fuel from tank. Pivot the fuel cock

outwards to simplify the task as shown in Fig.12.

6) Remove drain hex. bolt (D) from the carburetor (C) and drain the rest of the fuel found

inside the carburetor and hose.

7) Reposition the carburetor drain hex. bolt  and fuel cock hose once the fuel is completely

drained.

8) Drain engine oil from engine as described in “Engine Oil Replacement”.

9) Pull the recoil starter handle gently until resistance is felt.

Figure 8

Figure 9

Figure 10

Figure 11

Figure 12

Содержание KCG-4200G

Страница 1: ...STRUCTION MANUAL COPYRIGHT 2014 ALL RIGHTS RESERVED BY KING CANADA TOOLS INC MODEL KCG 4200G Read this manual Do not attempt to operate this generator until you have read and understood the safety operation and maintenance instructions 07 2014 ...

Страница 2: ...iability caused by shipping improper handling improper installation improper maintenance improper modification or the use of accessories and or attachments not specifically recommended Repairs necessary because of operator abuse or negligence or the failure to install operate maintain and store the product according to the instructions in the owner s manual Damage caused by cold heat rain excessiv...

Страница 3: ...ock will occur Be sure to ground earth the generator ELECTRICAL CONNECTION NOTES Avoid connecting the generator to commercial power outlet Avoid connecting the generator in parallel with any other generator WARNING The engine muffler will be very hot after use avoid touch ing the engine or muffler while they are still hot FUEL Make sure there is sufficient fuel in the tank GROUNDING Make sure to g...

Страница 4: ...ient such as storage rooms or garages can interfere with its proper ventilation fea tures causing overheating and possible ignition of the materials or build ings Operate generator in a clean dry well ventilated area a minimum of four feet from any building object or wall DO NOT OPERATE UNIT IN DOORS OR IN ANY CONFINED AREA RISK OF BREAThING INhALATION hAZARD Operate generator in clean dry well ve...

Страница 5: ...ning indicator light This generator detects and shuts off automatically when the oil level is too low In case of an auto shut off and the indicator light is ON check oil level with dipstick 12 and fill to recommended level with SAE 10W30 engine oil 15 Power ON switch This switch must be switched to ON before pulling recoil starter 16 Transport Pivot handle 17 Spark plug cover The spark plug must b...

Страница 6: ...sure the genarator is on a level surface To check oil level 1 Turn the oil gauge dipstick A Fig 1B counterclockwise remove it and clean it with a clean cloth 2 Fully reinsert the oil gauge dipstick and pull it out to check the oil level 3 If the oil level is halfway up the dipstick or below refill with SAE 10W30 oil through the dipstick hole until the oil level reaches 3 4 up the dipstick or until...

Страница 7: ...pike into the earth Your local electrical company or certified electrician should be able to help you with this information See Fig 4 STARTING YOUR GENERATOR WARNING Do not adjust or attempt maintenance of engine without consulting an authorized service center Never run engine indoors or in enclosed poor ventilated areas engine exhaust contains carbon monoxide an odorless and deadly gas Make sure ...

Страница 8: ...hould be the last equipment connected to the generator Plug voltage sensitive appliances such as TV s VCR s microwaves ovens computers and cordless telephones into a UL CSA listed voltage surge protector then connect the UL CSA listed voltage surge protector to the generator Overloading the generator will cause power fluctuations and can damage equipment and appliances King Canada will not be resp...

Страница 9: ...age Requirement Chart below This is only a guideline each ap pliance or electrical device needs to be checked for its specific operat ing load DETERMINING WATTAGE REqUIREMENTS Note Volts X Amps Watts Example 120V X 10 Amps 1200 Watts Before operating this generator list all of the appliances and or tools that are going to operate at the same time Then determine the starting wattage requirements an...

Страница 10: ...order Fuel Filter Maintenance In order to clean the fuel filter inside the fuel cock it is necessary to drain all gasoline from the tank and the carburetor see section Generator Storage below for complete instructions 1 Once the tank and carburetor are drained of all gasoline disconnect the fuel hose A Fig 11 from the fuel cock and then dismantle the fuel cock nut B from the tank 2 Remove the fuel...

Страница 11: ... 1 Generator overloaded 2 Insufficient ventilation 1 Electrical short in connected item 2 Overloaded CORRECTION 1 Add fuel or oil 2 Turn to ON position 3 Replace spark plug 4 Adjust choke accordingly 5 Open fuel shut off valve 6 Remove load from unit 7 Attach wire to spark plug 1 Have Service Center replace 2 Reset breaker 3 Have Service Center replace capacitor 4 Repair or replace cord 1 Reduce l...

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