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For assistance e-mail 

[email protected]

 or telephone 

0208 681 0097

 

Operating & Maintenance 

AV & EV Booster Sets 

 

8). Installation

 

  Use the appropriate lifting equipment to handle the booster set, 

DO NOT

 use the eyelets on 

the motors to for this purpose. 

 

  Prior to installation the booster set should be thoroughly checked for any damage during 

transportation and reported immediately to KGN Pillinger and not installed. 

  The pressure booster set requires install in a ventilated, dry frost-free position, allowing 0.5m 

clearance on all sides and front to enable general maintenance.  

  The pressure set should be installed on a level structurally sound surface, with the anti-

vibration mounts having free movement. 

Protection against Dry Running 

  KGN offer as an extra the option to protect against running the booster set dry and causing 

catastrophic damage to the set.

 

  Using a low voltage relay. Where applicable, this should be wired to a float switch or 

electrodes in the suction break tank.

 

Joining Pipe Work 

  The connection pipework must be adequality sized and well supported to not cause stress 

on the booster set manifolds. 

  All pipe work should match or be greater than the diameter of the manifold.  

  Pipework should be flushed out before connecting the unit. 

  Connect the suction and discharge manifolds to the suction supply tank and rising main. 

  Verify that all pipe joints are sealed and water tight to prevent leaks. 

 

Electrical Connections 

        

 

  Connect incoming *electrical mains supply to the panel and low voltage connections to the 

low water cut off device.  

  The incoming supply must be sized to carry the motor full load current of all pumps            

(as all can be in operation at any one time). 

  All electrical connections are to be made against the relevant product wiring diagrams                                  

See page 12 of this manual for further product specific details. 

  All electrical connections should be sized, installed and protected in accordance with the 

requirements of the latest safety standards and any other current local rules and regulations. 

  Ensure the cable & fuse/MCB protection is suitably rated. 

 

It’s essential that this equipment is earth bonded to the building earth system. 

The weight of the booster set and associated pipework increases 
when they are filled with water.

 

All electrical connections must be made by a qualified electrical 
in accordance with all local regulations and standards.

 

Содержание AV Series

Страница 1: ...AV EV PRESSURE BOOSTER SETS Operating Maintenance Original Instructions Dated 10 09 2020 Revision 1 Ref OM0001 ...

Страница 2: ...troduction 3 2 Warnings for the Safety of people Property 3 3 Overview 4 4 Main Components 5 5 Storage Handling 7 6 Operating Limits 7 7 Product Identification Code 8 8 Installation 9 9 Commissioning 10 10 Operation 11 11 Product Specific Manuals 12 12 Maintenance 13 13 General Fault Finding Guidance 14 14 Ec Declaration of Conformity 15 ...

Страница 3: ...ment according to the Operating Maintenance instructions could invalidate the warranty as provided by KGN Pillinger No liability can be accepted for damage or operation disorders due to neglect misuse modification or use of equipment other than for its intended application This information should be read in conjunction with the manufacturers O M 2 Warnings for the Safety of People Equipment DANGER...

Страница 4: ...ontrol value the VSD will start the first pumps operation If a greater water demand is placed upon the first pump it will speed up until the subsequent pumps are required to reach the demand If when the demand reduces the speed of the pumps reduces until they stop If the demand is reduced further the last pump will fill the pressure vessel and then shut down The pressure booster sets are built wit...

Страница 5: ...lephone 0208 681 0097 5 Operating Maintenance AV EV Booster Sets 4 Main Component Listing AV Booster Range Ref Component 1 Control Panel 2 Variable Speed Drive VSD 3 Electric Pump 4 Suction Manifold 5 Isolator Valve 6 Pressure Vessel 7 Discharge Manifold ...

Страница 6: ...lephone 0208 681 0097 6 Operating Maintenance AV EV Booster Sets Main Component Listing EV Booster Range Ref Component 1 Control Panel 2 Integrated Variable Speed Drive VSD 3 Pump 4 Suction Manifold 5 Isolator Valve 6 Pressure Vessel 7 Discharge Manifold ...

Страница 7: ... plugs removed and safely stored 6 Operating Limits FLUID TEMPERATURE 5 C to 80 C AMBIENT TEMPERATURE 5 C to 40 C OPERATING PRESSURE 8 Bar 10bar 16Bar dependent on model PROTECTION CLASS MOTOR PANEL VSD IP55 STARTS PER HOUR See below table 1 1 Table 1 1 Kw 0 25 3 4 7 5 11 15 18 5 22 30 37 45 55 Starts per Hour 60 40 30 24 16 8 4 Noise emissions Assembled units are heavy Failure to properly lift su...

Страница 8: ...m or telephone 0208 681 0097 8 Operating Maintenance AV EV Booster Sets 7 Product Identification Code s All KGN Pillinger AV EV water pressure boosting sets are identified by the below coding each product will have this clearly affixed to the set ...

Страница 9: ... stress on the booster set manifolds All pipe work should match or be greater than the diameter of the manifold Pipework should be flushed out before connecting the unit Connect the suction and discharge manifolds to the suction supply tank and rising main Verify that all pipe joints are sealed and water tight to prevent leaks Electrical Connections Connect incoming electrical mains supply to the ...

Страница 10: ...missioning is to provide the safe and orderly handover of the unit to the customer guaranteeing its operability in terms of performance reliability and safety Pre start up Accumulator Pressure Vessel The accumulator expansion pressure vessel is designed to act as a hydraulic buffer between the pumps and the system helping to reduce the number of starts per hour of the pumps During commissioning th...

Страница 11: ...i pump sets the Duty pump is normally determined via the internal electronic programming of the drive The drive will automatically rotate duty of pumps normally every 24 hours but can be pre programmed to a different time period if required All units have one or more pressure vessels built in to provide a positive pressure to the system to aid control of the pumps All standard units are fitted wit...

Страница 12: ...able level of water to fill the system at a reduced pressure and the variable speed drive will operate the pump s to achieve a set pressure before running at full capacity The Slow Fill system is currently only available on boosters fitted with Hydrovar variable speed drives but can be designed and fitted to any new or existing system 11 Product Specific Manuals For further details please refer to...

Страница 13: ...ntly and serviced biannually by a fully trained and qualified KGN Pillinger engineer Monthly checks 1 Pumps for leakage and quiet running 2 Operation of set and test auto duty rotation 3 Pipework and installation for condition and leakage Six monthly checks in addition to monthly schedule 1 Pre charge pressure in the vessel and top up if necessary 2 Operating points of pressure switches and adjust...

Страница 14: ...ing power supply Reinstate incoming water supply Pump leaks water 1 Defective mechanical seal 2 Mechanical stress on pump Replace the seal Support the pipe work Pumps start frequently 1 If newly installed air may still be present within pipework 2 Vessel pre charge is set incorrect The system requires bleeding to remove air The vessels pre charge requires adjustment to appropriate level Disposal T...

Страница 15: ...For assistance e mail service kgnpillinger com or telephone 0208 681 0097 15 Operating Maintenance AV EV Booster Sets 14 EC Declaration of Conformity ...

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