3.6
WATER SYSTEM
Connect the flow and return pipework to the boiler. Details of system requirements are
given in Chapter 2 - Section 2.7 Water Systems.
Connections
: 1” BSPF
For optimum performance after installation, this boiler and its associated central heating
system must be flushed in accordance with the guidelines given in BS7592:1992,
"Treatment of water in domestic hot water central heating systems".
This must involve the use of a proprietary cleaner, such as Fernox Superfloc, or
BetzDearborn's Sentinel X300 or X400. Full instructions are supplied with the products,
but for immediate information, please contact Fernox on 01799 550811 or BetzDearborn
on 0151 420 9563.
For long term protection against corrosion and scale, after flushing, it is recommended
that an inhibitor such a Fernox MB1 or BetzDearborn's Sentinel X100 is dosed in
accordance with the guidelines given in BS7593:1992.
3.7
GAS SUPPLY
Connect the gas supply to the appliance. Details of gas supply requirements are given in
Chapter 2 - Section 2.6 Gas Supply. Supply of adequate gas pressure (with the boiler
running) is critical to ensure reliable operation of the boiler.
Connections
: 0.75 inch BSPF.
3.8
ELECTRICAL SUPPLY
The entry point(s) for the electrical supply cable(s) is in the base of the appliance (see
Section 2.2 Service Connections fig. 2.1.2) via two cordgrip bushes. Feed the cable(s)
through its bush and route inside the cabinet to the connection strip located to the front
bottom left of the cabinet.
1.
The electrical supply must be as specified in Chapter 2 - Section 2.4 Electrical
Supply.
WARNING :
THIS APPLIANCE MUST BE EARTHED.
2.
All external controls and wiring must be suitable for mains voltage. Supply wiring
should be in PVC insulated cable not less than 1.0mm
2
to BS 6500 Table 16
(material code H05VV-F).
3.
The permanent live supply connection may be via a 3 amp fused double pole
switch, serving only the boiler. (Refer to Chapter 2 - Section 2.4 Electrical Supply).
The system controls for the boiler must also be supplied via this isolator.
4.
Securely tighten the terminal screws and route the cable(s) through the
re-openable cable clips. Ensure all cables are secured and that the cord grip bush
is tightened to securely grip the main cable at entry to the cabinet. Remove the
factory fitted link wire between the room thermostat terminals on the boiler.
The supply cable(s) must be connected to the main terminals as follows:-
N
-
Blue wire (Neutral) for 3A permanent
L
-
Brown wire (Live) 3A permanent supply
-
Yellow/Green Wire (Earth)
SL1
-
230V Switched Live Signal 1 - Room Thermostat
SL2
-
230V Switched Live Signal 2 - DHW Thermostat
1,2&E -
Optional outside temperature sensor for weather
compensation.
3,4
-
Optional Chronotherm with open therm protocol. This is
ideal for heating only systems.
Ensure connection is made such that if the cable slips in its anchorage the current
carrying conductors become taut before the earthing conductor.
WD536
Chapter 3 : Installation
The Keston C45, C40P, C55 & C55P
Installation & Servicing Instructions
Page : 21