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466220111 • 23

EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.

Emergencies

Problem

Possible Cause

Possible Cause

Prevention/Solution

Prevention/Solution

Troubleshooting

Gas leaking from 
cracked/cut/burned 
hose.

Gas leaking from LP 
cylinder.

Gas leaking from LP 
cylinder valve.

Gas leaking between 
LP cylinder and 
regulator connection.

Fire coming through 
control panel.

Grease fire or 
continuous excessive 
flames above cooking 
surface.

• Damaged hose.

• Mechanical failure due to rusting or 

mishandling.

• Failure of cylinder valve from 

mishandling or mechanical failure.

• Improper installation, connection not 

tight, failure of rubber seal.

• Fire in burner tube section of burner 

due to blockage.

• Too much grease buildup in burner 

area.

• Turn off gas at LP cylinder or at source on natural gas systems. 

• Replace LP cylinder.

• Turn off LP cylinder valve. Return LP cylinder to gas supplier.

• Turn off LP cylinder valve. Remove regulator from cylinder and 

visually inspect rubber seal for damage. See LP Cylinder Leak 
Test and Connecting Regulator to the LP Cylinder.

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After fire is out and grill is cold, 
remove burner and inspect for spider nests or rust. 

• Turn off control knobs and LP cylinder valve. Leave lid open to 

allow flames to die down. After cooling, clean food particles 
and excess grease from inside firebox area, grease tray, and 
other surfaces.

If the hose is cracked or cut but not burned, simply replace 
valve/hose/ regulator. If the hose is burned, the cause could be 
other than a faulty valve/hose/regulator. Discontinue use of 
grill until a plumber or gas technician has investigated and 
corrected the problem. 

See Spider 

Alert and Cleaning the Burner Assembly sections of this Use & 
Care Guide.

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Continued on next 
page.

GAS ISSUES:

• Trying to light wrong burner.

• Burner not engaged with control valve.

• Obstruction in burner.

• No gas flow.

• Vapor lock at coupling nut to LP 

cylinder.

• Coupling nut and LP cylinder valve not 

fully connected.

ELECTRICAL ISSUES:

• Electrode cracked or broken; “sparks at 

crack.”

• Electrode tip not in proper position.

• Wire and/or electrode covered with 

cooking residue.

• Wires are loose or disconnected.

• Wires are shorting (sparking) between 

ignitor and electrode.

• Dead battery.

• See instructions on control panel and in Use and Care section.

• Make sure valves are positioned inside of burner tubes.

• Ensure burner tubes are not obstructed with spider webs or other 

matter. See cleaning section of Use and Care.

• Make sure LP cylinder is not empty. If LP cylinder is not empty, 

refer to “Sudden drop in gas flow.”

• Turn off knobs and disconnect coupling nut from LP cylinder. 

Reconnect and retry.

• Turn the coupling nut approximately one-half to three-quarters 

additional turn until solid stop. Tighten by hand only - do not 
use tools.

• Replace electrode(s).
Main Burners:

• Tip of electrode should be pointing toward gas port opening on 

burner. The distance should be 1/8” to 1/4”. Adjust if necessary.

Sideburner:
• Tip of electrode should be pointing toward gas port opening on 

burner. the distance should be 1/8” to 3/16”. Adjust if necessary.

• Clean wire and/or electrode with rubbing alcohol and clean 

swab.

• Reconnect wires or replace electrode/wire assembly.

• Replace ignitor wire/electrode assembly.

• Replace with a new AA-size alkaline battery.

Содержание 90111

Страница 1: ...Model 466220111 Nov 25 10 Use Care Guide Model 90111 Kenmore Liquid Propane Gas Grill MD P N G550 001 040801 Sears Canada Inc Toronto ON M5B 2C3 www sears ca MC ...

Страница 2: ...es with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as a rotisserie must be electrically grounded in accordance with local codes or N...

Страница 3: ... Full Warranty on Kenmore Grill If this grill fails due to a defect in material or workmanship within one year from the date of purchase call to arrange for free repair or replacement if repair proves impossible Five Year Limited Warranty on Burners For five years from the date of purchase any burner that rusts through will be replaced free of charge After the first year from the date of purchase ...

Страница 4: ...PD safety feature is identified by a unique triangular hand wheel Use only LP Tanks equipped with this type of valve LP Tank must be arranged for vapor withdrawal and include collar to protect LP Tank valve Always keep LP Tanks in upright position during use transit or storage LP Tank in upright position for vapor withdrawal LP Tank Removal Transport And Storage LP Tank Valve Retainer Strap Safety...

Страница 5: ... appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below Leaks are indicated by growing bubbles WARNING If growing bubbles appear do not use or move the LP tank Contact an LP gas supplier or your fire department Do not use household cleaning agents Dama...

Страница 6: ...ing by calling customer services for replacement parts at 1 800 241 7548 4 Brush soapy solution onto areas where bubbles are shown in picture below Never remove threaded orifice at end of valve 5 If growing bubbles appear there is a leak Close LP tank valve immediately and retighten connections If leaks cannot customer be stopped do not try to repair Call services for replacement parts at 1 800 24...

Страница 7: ...es remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test s Keep ventilation openings in cylinder enclos...

Страница 8: ...en each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valv...

Страница 9: ...INSIDE BURNER TUBE Correct burner to valve engagement Remove screws Pry off electrode with a flat blade screwdriver If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the burner tubes Spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill...

Страница 10: ...even heating Ideal for slow roasting and baking ON OFF ON Indirect Cooking Instructions Always cook with the lid closed Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures Place food over the unlit burner s Recommendations of the Canadian Food Inspection Agency Internal Cooking ...

Страница 11: ...30 3800 W2 20 1 ELECTRODE MAIN BURNER G501 0010 W2 21 3 FLAME CARRY OVER TUBE G413 0004 W2 22 1 MAIN CONTROL PANEL G550 0015 W1 23 1 ELECTRONIC IGNITION MODULE G409 0021 W1 24 1 HOSE VALVE REGULATOR G550 5200 W1 25 5 BEZEL F CONTROL KNOB G430 0027 W2 26 5 CONTROL KNOB G432 0010 W1 27 1 RIGHT SIDE SHELF G550 0400 W1 28 1 FASCIA F RIGHT SHELF G550 6801 W1 29 1 SIDEBURNER SHELF G550 0500 W1 30 1 DRIP...

Страница 12: ...41 40 36 35 34 33 32 31 30 38 37 16 17 39 25 1 2 8 8 7 6 6 46 5 45 44 9 3 4 42 43 21 19 20 18 27 22 25 26 29 28 15 12 13 11 10 14 23 24 26 12 466220111 PARTS DIAGRAM 39 39 39 40 21 21 19 19 19 ...

Страница 13: ...th 4 1 4 20x1 1 2 screws and 4 1 4 20 flange nuts Tighten securely Bottom Shelf to Legs 466220111 13 Qty 4 1 4 20 Flange nuts Qty 4 1 4 20x1 1 2 Screws Match Holder Right Leg Assembly Bottom Shelf F r o n t R e a r Left Leg Assembly Axle hole CAUTION When unpacking grill components two people should raise grill head from the shipping box ...

Страница 14: ...l tabs for tank exclusion wires are toward the bottom of cart Hang tank exclusion wire onto front panel brackets attach other ends to bottom shelf with 2 8 32x3 8 sheet metal screws 3 Tank Exclusion Wire Back of cart 14 466220111 sheet metal screws Qty 6 8 32x3 8 sheet metal screws Qty 2 8 32x3 8 ...

Страница 15: ... legs and other wheel Attach with 1 axle washer and hitch pin Hammer leg extenders into right legs Be sure to face cone side of wheel against leg 4 466220111 15 Cone side of wheel against leg Hitch Pin Qty 1 Axle Washer Qty 1 Wheel Spacer Qty 1 Axle Rod Wheel Wheel Spacer Hitch Pin Axle Washer Leg Extenders ...

Страница 16: ...his step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach head to cart with 4 1 4 20x1 2 screws 1 4 20x1 2 screws Qty 4 16 466220111 ...

Страница 17: ...helf Insert 4 7mm fiber washers and 4 1 4 20x1 2 screws through inside front of firebox and through outside back of firebox as shown B Attach shelf with 4 1 4 20 flange nuts C Hook side wall of shelf over support brackets on side of firebox A 1 4 20x1 2 screws Qty 4 7mm Fiber Washer Qty 4 1 4 20 Flange Nut Qty 4 466220111 17 sheet metal screws Qty 3 8 32x3 8 Back of firebox A B Right Side Shelf C ...

Страница 18: ...rill Attach fascia to firebox with 3 8 32x3 8 sheet metal screws Inside firebox insert 4 fiber washers and 4 1 4 20x1 2 screws as shown B Hook side wall of side burner shelf over support brackets on side of firebox A Attach shelf using 4 1 4 20 flange nuts C 1 4 20x1 2 screws Qty 4 7mm Fiber Washers Qty 4 Qty 4 1 4 20 Flange Nuts 18 466220111 sheet metal screws Qty 3 8 32x3 8 ...

Страница 19: ... and line up holes A Insert 1 of the 8 32x3 8 stainless steel screws but do not fully tighten Slip bezel under inserted screw and position as shown A Line up other hole and insert 1 8 32x3 8 through bezel and into valve Tighten both securely Place sideburner into shelf B Make sure valve into sideburner tube Attach sideburner with 1 wing nut C Under sideburner shelf install sideburner clip to sideb...

Страница 20: ...l Front Grill Back Lid removed for clarity sheet metal screws Qty 2 8 32x3 8 11 Attach h over burners inside front of grill with 2 8 32x3 8 sheet metal screws eat shield Heat Shield 20 466220111 Heat Shield ...

Страница 21: ... Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front to back If pivot and leg wires are on top Swing Away is installed upside down Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Screw ignit...

Страница 22: ... device CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform the Burner Flame Check LP Tank Tank Thumbscrew Grease Cup Clip Grease Cup Grease Tray Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip Place the tray into the cart Failure t...

Страница 23: ...y valve hose regulator Discontinue use of grill until a plumber or gas technician has investigated and corrected the problem See Spider Alert and Cleaning the Burner Assembly sections of this Use Care Guide Burner s will not light using ignitor See Electronic Ignition Troubleshooting also Continued on next page GAS ISSUES Trying to light wrong burner Burner not engaged with control valve Obstructi...

Страница 24: ... carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect ...

Страница 25: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Страница 26: ...NOTES 26 466220111 ...

Страница 27: ...NOTES 466220111 27 ...

Страница 28: ......

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