background image

Содержание 153.331350

Страница 1: ...ww sears com WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death m Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone ...

Страница 2: ...This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm This appliance can cause low level exposure to some of the substances listed in the Act This product is certified to comply with a maximum weighted average of 0 25 lead content as required in some areas IMPORTANT DEFINITIONS Qualified Installer A qualified installer must have ...

Страница 3: ...erature setting ImproperInstallation use and servicemay result in property damage J Explosion Hazard Overheated water can cause water tankexplosion Properly sized temperature and pressure relief valve must be installed in opening provided Do not operate water heater if flood damaged Inspect anode rods regularly replace when significantly depleted Install in location with drainage Fill tank with wa...

Страница 4: ...ose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Keep ignition sources away from faucets after extended period of non use Read instruction manual before _ installing using or servicing water heater Flammable Vapors iq_uVapors from flammable s may explode and catch fire causing death or severe burns Do not use or stor...

Страница 5: ...Coupling Installations According To Vent Sizes 35 Blower Exhaust Direction 36 Blower Assembly Installation 36 WATER SYSTEM PIPING 37 Water Piping 37 Mixing Valve Usage 38 Closed Water Systems 39 Thermal Expansion 39 Temperature Pressure Relief Valve 39 T P Valve Discharge Pipe Requirements 40 Temperature Pressure Relief Valve and Pipe Insulation 40 Filling The Water Heater 41 ELECTRICAL SUPPLY 42 ...

Страница 6: ...designed and manufactured for years of dependable operation But like all products it may require preventive maintenance or repair from time to time That s when having a Master Protection Agreement can save you money and aggravation The Master Protection Agreement also helps extend the life of your new product Here s what the Agreement includes Parts and labor needed to help keep products operating...

Страница 7: ...G TO INSTALL OR OPERATE THE WATER HEATER If after reading this manual you have any questions or do not understand any portion of the instructions call the Sears Service Center Carefully plan the place where you are going to put the water heater Correct combustion vent action and vent pipe installation are very important in preventing death from possible carbon monoxide poisoning and fires See Figu...

Страница 8: ...eration and maintenance of the gas fired water heater It also contains warnings throughout the manual that you must read and be aware of All warnings and instructions are essential to proper operation of the water heater and your safety Since we cannot put everything on the first few pages READ ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL OR OPERATE THE WATER HEATER The installation must conform wit...

Страница 9: ...fied licensed professionals for the installation of hard wired carbon monoxide detectors In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be met at th...

Страница 10: ...tem design ortheventing system components and 2 Acomplete partslistfortheventing system design orventing system MANUFACTURER REQUIREMENTS GASEQUIPMENT VENTING SYSTEM NOTPROVIDED Whenthemanufacturer of Product Approved sidewallhorizontally vented gasfueledequipment does notprovide theparts forventing thefluegases butidentifies special venting systems thefollowing requirements shallbesatisfied bythe...

Страница 11: ...4 610ram DIAMETER FOR WATER HEATERS HAVING A DIAMETER 22 559 ram OR LESS BASIC TOOLS You may or may not need all these tools depending on your type of installation These tools can be purchased at your local Sears Store Pipe Wrenches 2 14 356 mm Screwdriver Tin Snips 6 1 82 m Tape or Folding Ruler Garden Hose Drill Pipe Dope or Teflon Tape DRILL SLOT HEAD SCREWDRIVER TIN SNIPS PHILLIPS SCREWDRIVER ...

Страница 12: ...er Heater Gas Models 21 21 18 17j 16 117 Front View Figure 1 3 4 5 Item 9 detail 30 _ 27 28 26 22 22 Blower Dilution Air Inlets Combustion Air Inlets 25 q 4 Rear View Figure 3 Item 19 detail Figure 4 Power Cord Figure 2 12 ...

Страница 13: ...5 Main Manual Gas Shut off Valve 16 Gas Supply 17 Baffle Assembly 18 Rating Plate 19 Blower with Power Cord 20 Rubber Coupling 21 Inlet Water Shut off Valve 22 Union water connection 23 Hot Water Outlet Nipple 24 Anode under cap 25 Air Inlet Snorkel 26 Thermal Expansion Tank required for all closed systems 27 Flame Sensor Rod see Figure 2 28 Hot Surface Igniter see Figure 2 29 Manifold Door see Fi...

Страница 14: ... used Adequate pipe size and of approved material Chloride free soap and water solution or other approved means used to check all connections and fittings for possible gas leaks Water System Piping Temperature and Pressure relief valve properly installed with a discharge line run to an open drain and protected from freezing All piping properly installed and free of leaks Heater completely filled w...

Страница 15: ...om any person Figure 6 2 Open a nearby hot water faucet until the water is no longer hot When the water has cooled turn OFF the water supply to the water heater at the water shut off valve or water meter Some installations require that the water be turned off to the entire house See Figures 5 and 7 15 Figure 8 Disconnect the vent pipe from the draft hood or blower where it connects to the water he...

Страница 16: ...ation must provide adequate clearances for servicing and proper operation of the water heater 3 Ensure the area has a continuous supply of air for combustion dilution and ventilation 4 Avoid locations that could cause the water heater to freeze from outside air 5 Selected location must provide access to a properly grounded electrical branch circuit A dedicated circuit is preferred Do not use a GFI...

Страница 17: ...bles Keep ignition sources away from faucets after extended period of non use l_ Read instruction manual before installing using or servicing water heater FIRE AND EXPLOSION HAZARD Can result in serious injury or death _Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Storage or use of gasoline or other flammable vapors or liquids in...

Страница 18: ...shown below and described in the Air Requirements section see Figure 12 Never obstruct the flow of air required for combustion dilution and ventilation If you have any doubts or questions at all call your gas supplier Failure to provide the proper amount of combustion air can result in a fire or explosion and cause death serious bodily injury or property damage Breathing Hazard Carbon Monoxide Gas...

Страница 19: ...hyxiation serious personal injury or death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the blower assembly Do not cover the outer door thermostat or T P relief valve FV sensor or Air Intake Snorkel Do not cover the Use Care Guide Keep it on the side of the water heater or nearby for future reference Do obtain new warning and instruction labe...

Страница 20: ...l rating plate The inlet gas pressure must not exceed 14 inch w c 3 5kPa for natural gas and propane gas The minimum inlet gas pressure shown on the rating plate is that which will permit firing at rated input All gas piping must comply with local codes and ordinances or with the National Fuel Gas Code ANSI Z223 1 NFPA 54 Copper or brass tubing and fittings except tin lined copper tubing should no...

Страница 21: ...ecognized as an effective sediment trap If a tee fitting is used it should be installed in conformance with one of the methods of installation shown in Figures 13 and 14 Contaminants in the gas lines may cause improper operation of the gas control valve thermostat that may result in fire or explosion Before attaching the gas line be sure that all gas pipe is clean on the inside To trap any dirt or...

Страница 22: ...the method used to provide fresh air to the confined space and the total Btu hr input rating of all appliances installed in the space Direct Vent Appliances Other appliances installed in a Direct Vent configuration that derive all air for combustion from the outdoor atmosphere through sealed intake air piping are not factored in the total appliance input Btu hr calculations used to determine the s...

Страница 23: ...in the confined space but not less than 100 square inches 645cm2 One opening shall commence within 12 300mm of the top and one commencing within 12 300mm of the bottom of the enclosures see Figure 15 Figure 15 All Air From Outdoors The confined space shall be provided with two permanent openings one commencing within 12 300mm of the top and one commencing within 12 300mm from the bottom of the enc...

Страница 24: ...t may be assumed that wood louvers will be 20 25 percent free area and metal louvers and grilles will have 60 75 percent free area Louvers and grilles shall be fixed in the open position or interlocked with the equipment so that they are opened automatically during equipment operation 7 Special Conditions Created by Mechanical Exhausting or Fireplaces Operation of exhaust fans ventilation systems ...

Страница 25: ...mney Planning The Vent System Plan the layout of the vent system from the vent termination to the water heater considering all of the 90 degree and 45 degree elbows plus the number of feet of pipe that would be needed to install the total vent system The water heater must be vented to the outdoors as described in these instructions This water heater must be vented separately from all other applian...

Страница 26: ...ins metal sheds industrial or commercial enterprises and venting systems exposed to direct sunlight Ensuring adequate ventilation air will help minimize heat buildup For high temperature environments obtain high limit switch upgrade Kit 9008306015 and use the higher rated vent piping NOTE This unit piping can be vented with the following DWV ASTM D2665 Schedule 40 80 120 ASTM D1785 SDR Series ASTM...

Страница 27: ...er heaters is dependent upon installation conditions including but not limited to ambient temperature and humidity of installation location ambient temperature and humidity of venting space vent discharge and slope and product usage In certain conditions installations in unconditioned space or having long horizontal or vertical vent runs can accumulate condensate Long lengths of venting that pass ...

Страница 28: ...t Do not common vent this heater with any other appliance During operation the plastic piping will expand as it heats up and contract as it cools down This is normal for this type of venting Rigidly fastening the vent piping can cause undue stress that may result in the cracking or fracturing the vent piping material A fracture of the venting pipe may pose a serious safety hazard To prevent stress...

Страница 29: ... Clearanceto outsidecorner Clearance to each side of center line extended above meter regulator assembly Clearance to a non mechanical air supply inlet into building or combustion air inlet to any other appliance 3 ft 0 91m above ifwithin10ft 3m horizontally 12in 300mm Clearance above paved sidewalk or paved driveway located on public property 4 ft 1 2m belowor to side of opening 1ft 300mm aboveop...

Страница 30: ...ent vibration and sagging it is recommended to use isolation pads _DT r M _ _ when attach ng straps to f oor jo sts wa s or ce ngs PVC and CPVC vent p pe shoD d be s oped upwards away from the b ower J _ _ v l assembly at a pitch of 1 8 in 3mm i rise per 4 ft 1 2M Poiypropylene vent systems require a 1 4 emm per I ft 0 3M upward TERMINATION Lislope to ensure proper drainage ELBOW XX _ U U _ U U i ...

Страница 31: ...erature characteristics etc Insertion Tool Helpful for larger diameter pipe and fittings 6 152mm and above 31 Fire or Explosion Hazard Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Avoid all ignition sources if you smell gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain re...

Страница 32: ... pipe is inserted about 1 3 to 2 3 of the way into the socket Occasionally when pipe fitting dimensions are at the tolerance extremes it will be possible to fully insert dry pipe to the bottom of the fitting socket When this happens a sufficient quantity of cement must be applied to the joint to fill the gap between the pipe and fitting The gap must be filled to obtain a strong leak free joint Ins...

Страница 33: ...mmediately after the cementing procedure and sufficient time should be allowed for proper curing of the joint Exact drying time is difficult to predict because it depends on variables such as temperature humidity and cement integrity For more specific information you should contact your solvent cement manufacturer Figure 29 Venting Installation 1 Plan the venting layout starting at the vent termin...

Страница 34: ...from all sources of ignition 10 Dry fit all vent pipes elbows connectors and fittings before joining any parts with solvent cement PARTS MUST FIT WITHOUT STRESS OR BENDING OF ANY SECTION and each connection must overlap a minimum of 1 2 13mm Do not force fit any of the connections Use only the appropriate solvent cement CAUTION SOLVENT CEMENTS MAY PRODUCE FLAMMABLE VAPORS USE ONLY IN WELL VENTILAT...

Страница 35: ... rubber coupling and insert the sanded end of the vent piping a full 1 1 4 32mm Do not use glue or sealant in the rubber coupling Check that there is no stress on the connection or the vent piping that may be caused by twisting or bending 5 Tighten the upper clamp so that the vent piping is firmly secured in the coupling and is gas tight Do not over tighten or cause distortion of any of the parts ...

Страница 36: ...and will not operate if the power supply polarity is reversed Power to this water heater must be wired properly correct polarity 6 Do not plug in power cord until vent system is completely installed The Power Vent operates on 110 120 VAC therefore a grounded outlet must be within reach of the 6 foot 1 8 m flexible power cord supplied with the heater The power cord supplied may be used on a unit on...

Страница 37: ...2 C can cause severe burns instantly resulting in severe injury or death Children the elderly and the disabled and are at highest risk of scald injury Feel water before bathing or showering Temperature limiting devices such as mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures Read instruction manual for safe temperature setting HOT WATER CAN SCALD W...

Страница 38: ...RELtEF VALVE DISCHARGE PIPE DO NOT CAP OR PLUG TO SUITABLE DRAIN _iE 6 150ram AIR TE THE VALVE BEP PE D THE DRAIN Figure 39 TEMPERED POTABLE WATER NON TEMPERED OLD WATE R LET ALTERNATtVEPIPING ARRANGEMENT FOLLOW TH E MIXING VALVE MANUFACTURER S INSTRUCTIONS MASSACHUSETTS INSTALL A VACU UM RELIEF IN COLD WATER LINE PER SECTION 19 MGL 142 MIXING VALVE SET TO 120 F 49 C TEMERATURE PRESSURE RELIEF VAL...

Страница 39: ...tank should be installed on all closed systems to control the harmful effects of thermal expansion Thermal expansion tanks are available from Sears stores and through the Sears Service Centers Contact the local plumbing inspector water supplier and or the Sears Service Center for assistance in controlling these situations For additional information see the Troubleshooting Guide later in this manua...

Страница 40: ...the water heater follow the draining instructions in this manual and replace the temperature pressure relief valve with a properly rated sized new one NOTE The purpose of a temperature pressure relief valve is to prevent excessive temperatures and pressures in the storage tank The T P valve is not intended for the constant relief of thermal expansion A properly sized thermal expansion tank must be...

Страница 41: ...nto the electrical receptacle until the heater has been fully installed Never use this water heater unless it is completely full of water To prevent damage to the tank the tank must be filled with water Water must flow from the hot water faucet before turning ON gas to the water heater To fill the water heater with water 1 Close the water heater drain valve by turning handle to the right clockwise...

Страница 42: ...s reference the wiring diagram for the correct electrical connections After making all electrical connections completely fill the tank with water and check all connections for leaks Open the nearest hot water faucet and let it run for 3 minutes to purge the water lines of air and sediment and to ensure complete filling of the tank The electrical power may then be turned on Verify proper operation ...

Страница 43: ...L RATING 120V 12A OR LESS 60 HZ _ PV Stdj G_N 1111 I _uf 1 I II II I 1 I I ii BUE I II I I I I m_c_ I j I j L I 4 6 m _11 _ s OnE_N I I PRESSU_SWlTC_ H H M W _ BLOE _BLACK _ C_PAC_TOR _ I _LACK I I WH EPCBLOWER BLaCKSM I_0V_C _0_ maCKRIB_EDHEUTRat I _ 1 I TERM_AL_LOC_ Figure 44 43 ...

Страница 44: ... exhaust venting becomes blocked or sufficiently restricted the switch will shut the heater down Flammable Vapor Sensor When using a gas fired water heater there is a risk of flammable vapors entering the combustion chamber being ignited by the burner flame and causing a flashback In order to detect such flammable vapors before they enter the combustion chamber this water heater is equipped with a...

Страница 45: ... the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas suppliers fire department C Use only your hand to turn the gas c...

Страница 46: ...ere burns instantly resulting in severe injury or death Children the elderly and the disabled and are at highest risk of scald injury Feel water before bathing or showering Temperature limiting devices such as mixing valves must be installed when required by codes and to ensure safe temperatures at fixtures Read instruction manual for safe temperature setting HOT WATER CAN SCALD Water heaters are ...

Страница 47: ...ostat settings on the gas control valve are shown in Figure 47 The water temperature setting was factory set at the lowest VAC temperature setting Gas Control Valve thermostat 130 F 140 F 150 F 155 F NOTE The temperatures indicated are approximates The actual temperature of the heated water may vary The Vacation Setting VAC sets the controller at approximately 70 F 21 C This setting is recommended...

Страница 48: ...por corrosion of the flue and vent system may occur if air for combustion contains certain chemical vapors Spray can propellants cleaning solvents refrigerator and air conditioner refrigerants swimming pool chemicals calcium and sodium chloride waxes bleach and process chemicals are typical compounds which are potentially corrosive If after inspection of the vent system you found sooting or deteri...

Страница 49: ...tall the 4 11 32 nuts and tighten securely All 4 nuts must be in place and secure to safely operate the blower 12 Reattach the vent piping and coupling to the top of the blower tighten the bottom gear clamp and ensure the piping is secure 13 With all components clean and secure reconnect the electrical power to the heater 14 Reset the thermostat to the desired temperature setting and turn the gas ...

Страница 50: ...igh hot water usage hydronic heating devices and water softening methods can increase the rate of anode rod depletion Once the anode rod is depleted the tank will start to corrode eventually developing a leak Artificially softened water can be exceedingly corrosive because the process substitutes sodium ions for magnesium and calcium ions The anode rod should be inspected after a maximum of three ...

Страница 51: ... the anode cap on top of the heater and remove just enough insulation so you can access to the anode head Figure 52 Keep the anode cap in a safe place for reinstallation later 7 Remove the anode rod by using a ratchet and a 1 1 16 socket turning counter clockwise Figure 52 Installing Anode Rod 1 Use Teflon tape or an approved pipe sealant on threads of the new anode rod 2 Place the anode rod in th...

Страница 52: ...for the constant relief of thermal expansion Temperature pressure relief valve leakage due to pressure build up in a closed system that does not have a thermal expansion tank installed is not covered under the limited warranty Thermal expansion tanks must be installed on all closed water systems Explosion Hazard Temperature pressure relief valve must comply with ANSI Z21 22 CSA4 4 and ASME code Pr...

Страница 53: ...D THE WATER FLOWS UNINTERRUPTED FROM THE FAUCET IMPORTANT When operating a cold tank condensation can occur and drip on the burner This should not be confused with a tank leak To Flush The Water Heater Storage Tank If the water heater is running wait for it to shut down before continuing 1 Turn OFF the electrical supply to the water heater 2 Open a nearby hot water faucet until the water is no lon...

Страница 54: ...ate in Venting section Thermal Expansion As water is heated it expands thermal expansion In a closed system the volume of water will grow As the volume of water grows there will be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Thermal expansion can also ca...

Страница 55: ...active hydrogen in the tank This is caused by the corrosion protective action of the anode Avoid water heater damage Install thermal expansion tank if necessary Do not apply heat to cold water inlet Contact qualified installer or service agency A properly sized thermal expansion tank should be installed on all closed systems to control the harmful effects of thermal expansion Contact a plumbing se...

Страница 56: ...mable and explosive To prevent the possibility of injury under these conditions it is recommended that the hot water faucet located farthest away be opened for several minutes before any electrical appliances which are connected to the hot water system are used such as a dishwasher or washing machine If hydrogen gas is present there will probably be an unusual sound similar to air escaping through...

Страница 57: ...r area E The temperature pressure relief valve may be leaking at the tank fitting F Water from a drain valve may be due to the valve being slightly opened G The drain valve may be leaking at the tank fitting H Combustion products contain water vapor which can condense on the cooler surfaces of the tank Droplets form and drip onto the burner This is common at the time of start up after installation...

Страница 58: ...ny 2 Replace gas control valve thermostat Wasted hot water 4 Flue clogged Air inlets blocked 1 Pressure build up 2 Heater stacking 3 Closed water system 2 4 Improperly seated valve 3 4 1 Check with gas utility company 2 Replace with correct orifice see rating plate 3 Turn temperature knob to higher setting 4 Refer to gas control error codes 5 Drain flush provide water treatment if needed 6 Install...

Страница 59: ...Replace gas control valve thermostat Chlorination procedure Chlorination procedure Replace with anode appropriate for water conditions Normal operation the condensation should disappear after heater warms up Normal operation the condensation should disappear in time Install condensate hose to drain port on the rubber coupling Install adequate heater Unblock inlet air openings Provide fresh air ven...

Страница 60: ...ot surface igniter 2 Defective gas control valve 3 thermostat Blower high limit switch fails to 1 open switch defective 2 Not enough dilution air to mix with flue gases Air in room too hot for mixing with 3 flue gases Wrong burner orifice 4 Relief Valve section Back flush to clean out sediment replace if necessary Check Leakage Checkpoints Plug in power cord check fuses and or supply voltage Turn ...

Страница 61: ... high Should the water temperature get too high the diagnostic status light will indicate a code 4 flashes indicating an over temperature condition and the main burner will be shut off If a high temperature condition occurs turn the main gas supply OFF and have the water heater repaired by a qualified service technician Contact Sears Service at 1 800 4 MY HOME 1 800 469 4663 gnition State And Timi...

Страница 62: ...ree second pause Eight Three Flash three second pause Eight Four Flash three second pause LED continuously ON Call For Heat no fault conditions Low Flame Signal control continues to operate Pressure Switch Failed Closed Pressure Switch Failed Open ECO Energy Cut Off Limit Lockout thermostat temperature limit was exceeded Flame Out Of Sequence Soft Lockout Retry Limit Failed Trial For Ignition Soft...

Страница 63: ...improper vent termination can prevent the pressure switch from closing Ensure blower high limit switch is not open NOTE The blower high limit switch is wired in series with the air pressure switch Check for electrical continuity across high limit switch Replace high limit switch if contacts remain open Ensure high limit switch contacts are operating properly Use the same procedure as in 4 above En...

Страница 64: ...re detailed corrective action 8 for corrective action Control has sensed a malfunction in the sequence of operation and has gone into 11 locked out state Ensure all wiring is correct and the heater is properly grounded If all conditions are good and the control will not reset replace the control Control has sensed flammable vapors and shut down the system See Safety 12 Lockouts and Flammable Vapor...

Страница 65: ...This page intentionally left blank May be used for notes or to record other installation information 65 ...

Страница 66: ... any Sears Service Center or call 1 800 4 MY HOME 1 800 469 4663 Be sure to provide all pertinent facts when you call or visit When ordering repair parts always give the following information Model number Serial number Type gas natural or propane L R Part description Item 6 detail 14 12 Figure 58 Notes For Natural gas models the Flare Nut has Right hand thread Item 8 detail 16 Figure 59 15 Figure ...

Страница 67: ...under cap 9003892005 9003892005 11 Sheet Metal Burner see Figure 58 9008289005 9008289005 12 Hot Surface Igniter see Figure 58 9008288005 9008288005 13 Manifold Door Gasket see Figure 58 9008309015 9008309015 14 Flame Sensor Rod see Figure 58 9008287015 9008287015 Blower High Limit Switch see Figure 59 9008271015 9008271015 15 Optional High Ambient Blower High Limit Switch see Figure 59 9008306015...

Страница 68: ...y in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts Repair Service Center 1 800 488 1222 U S A 1 800 469 4663 Canada www sears com www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci6n a domicilio y para ordenar piezas 1 888 SU HOGAR 1 8...

Отзывы: