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Promig 530 / 061 – 13

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28

28

Blinking of the H11 signal lamp followed by the error codes Err 8 and Err 9 is stopped by the 

following start, if the reason of the error code has been abolished or if the gun has cooled down 

or the motor is no more overloaded.

2.4. mOuNTINg AND LOCkINg OF wIRE REEL

–  Release locking nails of wire reel hub by turning locking knob a quarter round.
–  Mount the reel at its place. Note rotating direction of reel!
–  Lock the reel with locking knob, locking nails of hub remain to outside position and will 

lock the reel.

LOCKED 

OPEN

Check that in filler wire reel there are no parts sticking out, which could e.g. chafe 

against chassis or door of wire feed unit. Dragging parts might expose chassis of wire 

feed unit under voltage.

2.5. AuTOmATIC wIRE FEED TO guN

Automatic wire feed in PROMIG wire feed units makes change of wire reel more rapid. In reel 

change the pressure of feed rolls need not to be released and filler wire goes automatically to 

correct wire line.

–  Make sure that groove of feed roll match the diameter of welding wire used. Feed roll groove 

is selected by moving the groove selecting washer (28).

–  Release the wire end from reel and cut off the bent length. Be careful that the wire does not 

spill from the reel to sides!

–  Straighten about 20 cm of the wire and see that the end of it has no sharp edges (file off if 

necessary). A sharp edge may damage the wire guide tube and contact tip of the welding 

gun.

Promig 530:

–  Draw a bit of loose wire from wire reel. Feed wire through back liner to feed rolls. Do not 

release pressure of feed rolls!

–  Press the gun switch and feed a bit wire until wire goes through feed rolls to gun. See that 

wire is in grooves of both feed roll pairs!

–  Press still the gun switch until wire has come through contact tip.

Automatic feed may sometimes fail with thin wires (Fe, Fc, Ss: 0,6...0,8 mm, Al: 0,8...1,0 mm). In 

that case you might have to open feed rolls and feed wire manually through feed rolls.

Содержание Promig 530

Страница 1: ...1923412E 0612 ProMig 530...

Страница 2: ...ed to gun 13 2 6 Adjustment of pressure 14 2 7 Adjustment of tightness of reel brake 14 2 8 Burn back time 14 2 9 Ground cable 14 2 10 Shield gas 15 2 10 1 Installing gas bottle 15 2 11 Main switch I...

Страница 3: ...and respect them when installing operating and servicing the machine 1 2 Product introduction Promig 530 is wire feeder designed for demanding professional use Versatile and easy to use operation func...

Страница 4: ...control unit Connection of welding gun EURO Connection for control cable for sub feeder Accessory Cooling liquid connections for gun Accessory Shielding gas connection Supply Snap connector Connection...

Страница 5: ...ion cable for remote control 20 Earth cable 21 MMA welding cable 22a MIG gun Air cooled PRO Power source PROCOOL Cooling liquid circulation unit 1 Control cable 1a Control cable Procool 1b Mains cable...

Страница 6: ...Promig 530 0612 kemppi oy 1 2 2 Parts of wire feed mechanism Promig 530...

Страница 7: ...e feed speed and voltage when needed MIG welding with welding values stored in SELECTO memories 1 Select with selecting switch for method MIG two sequence procedure or MIG four sequenceprocedure 2 Sel...

Страница 8: ...trol mode local control remote control or gun control 3 Adjust required MMA current Values are shown in displays 4 Set welding dynamics on position zero or on required position 5 Weld and adjust MMA c...

Страница 9: ...G welding 1 Select with selecting switch for method MIG two sequence procedure or MIG four sequence procedure 2 Select with SYNERGIC mode switch the position 3 Set selecting switches for material and...

Страница 10: ...arks even several hours after the welding work has been finished Mains voltage Never take welding machine inside a work piece eg container or truck Do not place welding machine on a wet surface Always...

Страница 11: ...lding cable connectors of PRO power source 6 Max wire feed speed When the unit is delivered the max wire feed speed is 18 m min which is enough for most welding works If you need a higher speed you ca...

Страница 12: ...heck in operation instructions of gun used by you that wire guide tube and contact tip of gun are according to manufacturer s recommendation suitable to be used for wire feed diameter and type in ques...

Страница 13: ...change the pressure of feed rolls need not to be released and filler wire goes automatically to correct wire line Make sure that groove of feed roll match the diameter of welding wire used Feed roll g...

Страница 14: ...pill from the reel when the rotation of the reel stops Need for brake force is increased with increase of wire feed speed Since the brake loads for its part the motor you shouldn t keep it unnecessari...

Страница 15: ...of the gas flow regulator types 1 Step aside and open the bottle valve A for a while to blow out possible impurities from the bottle valve 2 Turn the press regulation screw B of the regulator until n...

Страница 16: ...of cooling unit is controlled in such a way that pump is started when welding is started After welding stop pump is rotating for approx 5 min cooling the liquid to ambient temperature Read in operatio...

Страница 17: ...emote control connector X11 of wire feed unit If you use the remote control unit R10 adjust wire feed speed or MMA welding current with potentiometer of the R10 and voltage with potentiometer U on pan...

Страница 18: ...n you make the arc harder blow and at the same time spatter is increased 9 1 Softer arc Object Minimizing spatter in welding at upper end of recommended currents for electrode 0 Factory setup Normal s...

Страница 19: ...you can store welding parameters for memory channels for reutilization You can store to memory five sets of MIG MAG welding values Parameters which can be stored are wire feed speed welding voltage an...

Страница 20: ...es which are in memory of the channel in question 5 Set SELECTO mode switch on position ON and channels are in welding use From SELECTO operations go to normal MIG MAG welding by setting the SELECTO m...

Страница 21: ...procedure MIG welding with four sequence procedure of welding gun start switch 1 switch pressed shielding gas flow starts 2 switch open welding starts 3 switch pressed welding stops 4 switch open shi...

Страница 22: ...is and how much spatter there is With this control you can also optimize the welding result for wire type and shielding gas mixture you are using 9 1 Softer arc Object minimizing spatter 0 Recommendab...

Страница 23: ...ire feed speed range is a wire type min and max speed MMA weldig Display is blank at MMA welding I A display MIG MAG welding with independent controls for wire feed speed and voltage Display shows in...

Страница 24: ...alues are indicated in display for so long as you are using the WELD DATA switch and are kept in memory until you press again the start switch for gun Testing the gas flow A short press on the switch...

Страница 25: ...d max power optimized for each wire correspond to min and max setting of power adjustment potentiometer Set values connected with these min and max powers are shown in set value displays Compensating...

Страница 26: ...le compensation is adjusted for each cable MIG welding gun combination only once SYNERGIC PULSED MIG pulsed MIG welding with parameters which are optimized according to filler wire parameters Nine SYN...

Страница 27: ...PULSED MIG Setting for power wire feed speed according to wire min max Fine adjustment for arc length 1 10 MMA Setting for power 10 A max power of power source NO OPERATION R61 MIG Setting for wire fe...

Страница 28: ...rr 7 on display on delivery COOLER is on air water cooling selection is air welding is allowed use e g with TIG MIG sets 4 Linearize output wfs and voltage as a function of control voltage Output is l...

Страница 29: ...cto restores U pot value ML MC panel No crater filling on delivery MX panel selecto does not restore U pot value fine control active 2T MIG without panel ML panel Crater filling in 4T with synergic PU...

Страница 30: ...stopped welding in liquid position of selecting switch S12 of air liquid cooled gun for PROMIG because data communication to cooling unit is broken defect in intermediate cable or in connection Err 7...

Страница 31: ...of the tube to the groove of the feed roll Reel brake adjustment Electric connections Oxidized couplings must be cleaned Loose couplings must be tightened Clean dust and dirt from the equipment When...

Страница 32: ...necting cable set 10 m 70 mm2 6260313 Interconnecting cable set liquid cooling 10 m 70 mm2 6260314 Cooling hose 0 95 m 4269340 Cooling hose 1 5 m 4269330 Cooling hose 2 m 4296990 Lift hook 4298180 Loc...

Страница 33: ...4MMT MMT 52W 3 m 6255203MMT MMT 52W 4 5 m 6255204MMT KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS 30W Al 1 2...

Страница 34: ...ction IP 23 C Dimensions without handles length 640 mm width 230 mm height 430 mm Weight 21 kg Changes of speed are carried out by changing gear wheel and jumber block selection on circuit card A001 C...

Страница 35: ...rect or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tubes are not covered Di...

Страница 36: ...DERLAND Tel 31 0 76 5717750 Telefax 31 0 76 5716345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6...

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