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12 – KEMPOWELD WIRE 400, 550 / 0530

© COPYRIGHT KEMPPI OY

7. OPERATION DISTURBANCES

The amount of use and the working environment should be taken into consideration when planning the frequency 

of maintenance of the wire feeder unit. Careful use and preventive maintenance will help to ensure trouble-free 

operation.

The following maintenance operations should be carried out at least every six months:

Check:

–  The wear of the grooves of the feed rolls. Excessive wear of grooves causes problems in wire feed.

–  The wear of the wire guide tubes of the wire feeder unit. Badly worn feed rolls and wire guide tubes should 

be discarded.

–  The wire guide tube in the gun should be set as near the feed rolls as possible, but not touching them and 

the wire must follow a straight line from the end of the tube to the groove of the feed roll.

–  Reel brake adjustment.

–  Electric connections

  * Oxidezed couplings must be cleaned

  * Loose couplings must be tightened

Clean dust and dirt from the equipment.

In case of problems contact your Kemppi dealer.

When using compressed air, always protect your eyes with proper eye protection.

7.1. REGULAR MAINTENANCE OF EQUIPMENT

Kemppi service repair shops make regular maintenance according to agreement.

The  major  points  in  the  maintenance  procedure  are  listed  as 

follows:

–  Cleaning of the equipment

–  Checking and maintenance of the welding tools

–  Checking of connectors, switches and potentiometers

–  Checking of electric connections

–  Metering units checking

–  Checking of mains cable and plug

–  Damaged parts or parts in bad connection are replaced by new ones

–  Maintenance testing. Operation and performance values of the equipment 

are checked, and adjusted when necessary by means of test equipment.

twice a year

7.2. DISPOSAL OF THE MACHINE

Do not dispose of electrical equipment together with normal waste!

In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and 

its implementation in accordance with national law, electrical equipment that has reached the end of its 

life must be collected separately and returned to an environmentally compatible recycling facility. As 

the owner of the equipment, you should get information on approved collection systems from our local 

representative.

By applying this European Directive you will improve the environment and human health!

Содержание KEMPOWELD WIRE 400

Страница 1: ...KEMPOWELD WIRE 400 WIRE 550 Operation instructions english Gebrauchsanweisung deutsch Gebruiksaanwijzing nederlands Manuel d utilisation fran ais 1922040E 0530...

Страница 2: ...NG TO WIRE DIAMETER 8 5 2 MOUNTING OF MIG WELDING GUN 8 5 3 MOUNTING AND LOCKING OF WIRE REEL 8 5 4 ACCESSORY DRAWER 8 5 5 AUTOMATIC WIRE FEED TO GUN 8 5 6 ADJUSTMENT OF PRESSURE 9 5 7 ADJUSTMENT OF T...

Страница 3: ...ions and respect them when installing operating and servicing the machine Welding arc and spatters Welding arc hurts unprotected eyes Be careful also with re ecting arc ash Welding arc and spatter bur...

Страница 4: ...4 KEMPOWELD WIRE 400 550 0530 COPYRIGHT KEMPPI OY 2 PARTS OF WIRE FEED MECHANISM WIRE WIRE 400 ja WIRE 550...

Страница 5: ...200 and 4200W MSD 1 V A metering unit included in delivery of 5500W 3 2 PARTS OF COOLING UNIT KEMPOWELD 4200W AND 5500W S4 Main switch of cooling unit Sw1 Selecting switch for gun s cooling mode Sw2 W...

Страница 6: ...ync Accessory K3 Wire feed adjustment selection panel or push pull gun X1 Control connector for push pull gun Binzel Hulftegger Cooling unit connections 01 Return water connector for gun 02 Feed water...

Страница 7: ...will cause disturbances and excessive wear for accessories When necessary speed is changed according to following Open tightening lever 20 Remove lower feed rolls 21 Release screw 23 and its washer R...

Страница 8: ...estion Too tight a wire guide tube might cause for wire feeder unit a bigger stress than normally as well as disturbances in wire feed Screw snap connector of gun tight that there won t come any volta...

Страница 9: ...ed through hole in locking device of reel hub by screwing the control screw 41 with screwdriver Adjust brake force as so big that the wire is not allowed to become too loose on the reel so that it wou...

Страница 10: ...NTROL PANELS AND ADJUSTMENTS 6 1 WIRE FEED SPEED POTENTIOMETER R1 The wire feed speed is adjusted steplessly with the potentiometer on the front panel see the paragraph PANELS The potentiometer has th...

Страница 11: ...operation or the push pull gun operation For right connections in the gun contact your KEMPPI dealer Installation and mounting In the KMW sync accessories are included the electronics card switch pro...

Страница 12: ...ect your eyes with proper eye protection 7 1 REGULAR MAINTENANCE OF EQUIPMENT Kemppi service repair shops make regular maintenance according to agreement The major points in the maintenance procedure...

Страница 13: ...Wire feed speed I 0 18 m min 0 18 m min II 0 25 m min 0 25 m min Filler wires Fe Ss 0 6 1 2 mm 0 6 2 4 mm Filler wire 0 8 1 6 mm 1 0 1 6 mm Al 1 0 1 6 mm 1 0 1 6 mm Wire reel max weight 20 kg 20 kg ma...

Страница 14: ...T 52W 4 5 m 6255204MMT MT 51W 3 m 6255046 MT 51W 4 5 m 6255047 KMP 400W 6 m 6257406 KMP 400W 10 m 6257410 WS 30W Al 1 2 1 6 6 m 6253046A12 WS 30W SS 1 0 6 m 6253046S10 WS 30W SS 1 2 6 m 6253046S12 WS...

Страница 15: ...rantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide...

Страница 16: ...076 5717 750 Telefax 076 5716 345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sale...

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