background image

Kempact™ pulse 800 mVu automotiVe / 0709 –

© Kemppi oy

1. PREFACE

1.1. INTRODUCTION

Congratulations on having purchased a KEMPPI product. Properly installed and used KEMPPI 

products  should  prove  to  be  productive  machines  requiring  only  a  small  amount  of  regular 

maintenance.This manual is designed to give you a good understanding of the equipment and its safe 

use. There is also information on maintenance of the unit and the machine´s technical data. Read 

the instructions before bringing the machine into use or servicing it for the first time. Additional 

information on Kemppi products and their use can be obtained from Kemppi or a Kemppi dealer.

The specifications and designs presented in this manual are subject to change without prior notice. 

In this document,  the following symbol is used to indicate a risk of injury or death:
Read the warnings carefully and follow the instructions. Please also study the instructions for safe 

operation and follow them when installing, operating and servicing the machine. 

1.2. PRODUCT INTRODUCTION

Kempact™ Pulse 2800 MVU Automotive is a compact puls MIG inverter specially suitable for 

car body repair. Good MIG brazing characteristics have been emphasized in designing of the 

machine. 

1.3. SAFE OPERATION

Read the warnings carefully and follow the instructions.

Welding arc and spatter

The arc and the reflected radiation from it can damage unprotected eyes. Shield your eyes and 

protect your surroundings appropriately before you start welding. The arc and welding spatter will 

burn unprotected skin. When welding, use protective clothes and clothing.

Danger of fire and explosion

Observe the fire safety instructions. Remove flammable material in and near the location in which 

you will weld. Make sure the necessary fire extinguisher equipment is nearby. Note the dangers  

posed by special jobs, such as the risk of fire and explosion when welding tanks. Note! Sparks 

may ignite a fire even hours later!  Welding involves working with a naked flame, note the special 

instructions for such work.

Mains voltage

Never bring the welding machine inside the work piece (e.g. container or car). Never set the 

welding machine on a wet surface. Replace faulty cables immediately, they create a danger to life 

and can cause a fire. Ensure that the connecting cable does not stick, touch sharp edges, or  come 

in contact with a hot piece.

Welding current circuit

Isolate yourself from the welding current circuit by wearing dry and undamaged protective clothing. 

Never work on a wet surface. Never use damaged welding cables. Never set the electrode holder, 

earth clamp, or welding cables on top of the power source or other electrical equipment.

Welding fumes

Ensure adequate ventilation. Always take special measures when welding metals containing lead, 

cadmium, zinc, mercury or beryllium.

This equipment’s electromagnetic compatibility (EMC) makes it suitable for use in an 

industrial environment. Class A equipment is not intended for use in a residential location 

where the electrical power is provided by the public low-voltage supply system.

Содержание KEMPACT

Страница 1: ...KEMPACT PULSE 2800 MVU Automotive 19101821 0709 Operation instructions english Bruksanvisning norsk...

Страница 2: ...spool brake 7 2 11 SHIELDING GAS 7 3 OPERATION 8 3 1 MAIN SWITCH AND SIGNAL LIGHTS 8 3 2 To select polarity for welding 8 3 2 1 Changing the polarity 8 3 3 PanEL 8 3 3 1 Choosing the welding method 9...

Страница 3: ...tect your surroundings appropriately before you start welding The arc and welding spatter will burn unprotected skin When welding use protective clothes and clothing Danger of fire and explosion Obser...

Страница 4: ...g plate The serial number makes it possible to trace product manufacturing series You might need the serial number when placing spare parts orders or when planning maintenance 2 4 Connection to the ma...

Страница 5: ...KEMPACT PULSE 2800 MVU Automotive 0709 kemppi oy 1 2 2...

Страница 6: ...gth Be careful that the wire does not spill from the reel to sides Straighten about 20 cm of the wire and see that the end of it has no sharp edges file off if necessary A sharp edge may damage the wi...

Страница 7: ...ne in the regulator 4 Install the regulator onto bottle valve and tighten the connecting nut C with a wrench 5 Install the hose spindle D and jacket nut E into the gas hose and tighten with a hose cla...

Страница 8: ...he main switch to turn the machine on and off with the main switch do not use the power plug for this purpose 3 2 To select polarity for welding Solid wire is usually welded in the pole and gasfree fi...

Страница 9: ...the wire feed speed affects the pulse parametres Synergic Pulse MIG welding through this welding method based on pulsing the welding current the filler metal on the workpiece is kept spatter free The...

Страница 10: ...which have been used when welding was stopped 3 3 4 Timer intermittent welding spot welding The spot time is set immediately after pressing the switch button on the display SPt The pause time is set...

Страница 11: ...the next adjustable parameter Exit by pressing any button except SETUP 3 3 8 Use of gas test If you press the gas test button gas will begin to flow without any starting power source or wire feed Gas...

Страница 12: ...18 CSS X X 0 s 10m Wire speed up time 0 1 5 s 10m DoubleFrequency 21 dFr DoubleAmpiltude 22 dA StartPower 31 StP X X 0 Start power control 9 0 9 PulseCurrent 33 PuC X 0 Pulse top current control 10 15...

Страница 13: ...f torch Err 154 Overloading of the wire feed motor Error code is eliminated when the reason is aborted except Err 6 which demands to turn down the machine 4 MAINTENANCE 4 1 Daily maintenance Be carefu...

Страница 14: ...2714 PMT 32 3 m 6253213 PMT 32 4 5 m 6253214 PMT 35 3 m 6253513 PMT 35 4 5 m 6253514 WS 35 6 m Al 1 2 6253516A12 WS 35 6 m Ss 1 0 6253516S10 MMT 25 3 m 6252513MMT MMT 25 4 5 m 6252514MMT MMT 27 3 m 62...

Страница 15: ...en circuit voltage 68 V Power factor 0 78 250 A 26 5 V Efficiency 0 83 250 A 26 5 V Filler wires Fe Ss 0 6 1 0 mm Cored wire 0 9 1 2 mm Al 0 9 1 2 mm CuSi 0 8 1 0 mm Shielding gas CO Ar Ar CO mixed ga...

Страница 16: ...uarantee does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guid...

Страница 17: ...716345 e mail sales nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk kemppi com KEMPPI FRAN...

Отзывы: