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Kempact mig 50 / 0635 – 3 

© Kemppi oy

1. PREFACE

1.1. INTRODUCTION

Congratulations on having purchased a KEMPPI product. Properly installed and used KEMPPI 

products  should  prove  to  be  productive  machines  requiring  only  a  small  amount  of  regular 

maintenance.This manual is designed to give you a good understanding of the equipment and its safe 

use. There is also information on maintenance of the unit and the machine´s technical data. Read 

the instructions before bringing the machine into use or servicing it for the first time. Additional 

information on Kemppi products and their use can be obtained from Kemppi or a Kemppi dealer.

The specifications and designs presented in this manual are subject to change without prior notice.

In this document,  the following symbol is used the symbol is used to indicate a risk of injury or 

death:

Read the warnings carefully and follow the instructions. Please also study the instructions for safe 

operation and follow them when installing, operating and servicing the machine. 

1.2. PRODUCT INTRODUCTION

The Kempact MIG 2520 is compact MIG inverter suitable for repair and installation use, and for 

light and medium industrial use. The power source and the wire feeding mechanism are contained 

in the device. The power regulation of the power source is implemented with IGBT transistors 

operating at a frequency of approximately 30 kHz.

1.3. SAFE OPERATION

Read the warnings carefully and follow the instructions.

Welding arc and spatter

The arc and the reflected radiation from it can damage unprotected eyes. Shield your eyes and 

protect your surroundings appropriately before you start welding. The arc and welding spatter will 

burn unprotected skin. When welding, use protective clothes and clothing.

Danger of fire and explosion

Observe the fire safety instructions. Remove flammable material in and near the location in which 

you will weld. Have the necessary fire extinguishing equipment at hand. Note the dangers  posed 

by special jobs, such as the risk of fire and explosion when welding tanks. Note! Sparks may ignite 

a fire even hours later!

Welding is working with fire, note the special instructions for such work.

Mains voltage

Never bring the welding machine inside the work piece (e.g. container or car). Never set the 

welding machine on a wet surface. Replace faulty cables immediately, they create a danger to life 

and can cause a fire. See that the connecting cable does not stick, touch sharp edges, or  come in 

contact with a hot piece.

Welding current circuit

Isolate yourself from the welding current circuit by wearing dry and undamaged protective clothing. 

Never work on a wet surface. Never use damaged welding cables. Never set the electrode holder, 

earth clamp, or welding cables on top of the power source or other electrical equipment.

Welding fumes

Ensure adequate ventilation. Always take special measures when welding metals containing lead, 

cadmium, zinc, mercury, or beryllium.

This  equipment’s  electromagnetic  compatibility  (EMC)  is  designed  for  use  in  an 

industrial  environment. Class A equipment is not intended for use in residential location 

where the electrical power is provided by the public low-voltage supply system.

Содержание KEMPACT MIG 2520

Страница 1: ...KEMPACT MIG 2520 1910183E 0635 ...

Страница 2: ...2 8 Installation of welding gun 5 2 9 mOUNTING AND LOCKING OF WIRE REEL 5 2 10 installing welding wire 5 2 11 SHIELDING GAS 6 3 OPERATION 6 3 1 MAIN SWITCH AND SIGNAL LIGHTS 6 3 2 To select polarity for welding 7 3 2 1 Changing the polarity 7 3 3 PanEL 7 3 4 Selecting the welding procedure 2T 4T 8 3 5 ADJUSTING welding dynamics 8 3 6 thermostat 8 3 7 Wire feed switch 8 4 MAINTENANCE 9 4 1 Daily ma...

Страница 3: ... the reflected radiation from it can damage unprotected eyes Shield your eyes and protect your surroundings appropriately before you start welding The arc and welding spatter will burn unprotected skin When welding use protective clothes and clothing Danger of fire and explosion Observe the fire safety instructions Remove flammable material in and near the location in which you will weld Have the ...

Страница 4: ...s it possible to trace product manufacturing series You might need the serial number when placing spare parts orders or when planning maintenance 2 4 Connection to the mains supply The Kempact 2520 is delivered equipped with a five metre mains cable without a plug Installation of the plug should be carried out only by a competent electrician For fuse and cable sizes see the technical data in the e...

Страница 5: ...ck that the right groove is in the wire feed line 2 Install the wire reel Note Do not tighten the locking screw of the reel trigger too much the reel must roll freely 3 Round off the wire end and push it through the wire conduit into the wire drive tube 4 Check that the wire is in the groove and turn press stick into its proper place Tighten the wire slightly 5 Feed wire to the gun by pressing the...

Страница 6: ...lowly The gas bottle pressure meter F shows bottle pressure Note Do not use the whole contents of the bottle Bottle should be filled when bottle pressure is 2 bar 8 Open the needle valve if there is one in the regulator 9 Turn the regulation screw B until the hose pressure meter G shows the required flow or pressure When regulating the flow amount the power source should be switched on and the gun...

Страница 7: ...1 Changing the polarity pole pole Thermostat signal light MIG welding dynamics adjustment ON signal light Selecting welding procedure 2T 4T Wire feed adjustment Welding voltage adjustment Only a service shop authorised by Kemppi may change the polarity 3 3 PanEL Adjusting voltage and wire feed speed The welding voltage can be adjusted from 10 to 30 V and the wire feed speed from 1 to 18 m min Adju...

Страница 8: ... provide a softer arc for diminishing the amount of spatter The values max 1 9 provide a coarser arc suitable when increased arc stability is desired and when using 100 CO shielding gas for welding steel 3 6 thermostat The temperature control of the machine prevents the power source from over heating This means that the machine can not become damaged if loading exceeds the specified load factor du...

Страница 9: ...o the operation of the welding machine is tested 5 ORDERING INFORMATION Item Ordering number Kempact MIG 2520 6218520 GH 30 Gun holder 6256030 Feed roll 0 6 0 8 V groove 9483070 Feed roll 0 8 1 0 V groove 9483071 Feed roll 1 0 1 2 U groove 9483072 Feed roll 0 8 0 9 V groove knurled 9483073 Feed roll 1 0 1 2 V groove knurled 9483074 Feed roll 1 0 1 2 V groove 9483075 MMT 25 3 m 6252513MMT MMT 25 4 ...

Страница 10: ...rmal class H 180C B 130C Measurements L510 x W250 x H415 Weight 17 5 kg Range of temperature for use 20C 40C Storage temperature for use 40C 60 C Degree of protection IP23C 7 disposal of the machine Do not dispose of electrical equipment together with normal waste In observance of European Directive 2002 96 EC on Waste Electrical and Electronic Equipment and its implementation in accordance with n...

Страница 11: ... does not cover direct or indirect travelling costs daily allowances or accommodation Note Under the terms of guarantee welding torches and their consumables feeder drive rolls and feeder guide tubes are not covered Direct or indirect damage due to a defective product is not covered under the guarantee The guarantee is void if changes are made to the product without approval of the manufacturer or...

Страница 12: ... nl kemppi com KEMPPI UK Ltd Martti Kemppi Building Fraser Road Priory Business Park BEDFORD MK443WH ENGLAND Tel 0845 6444201 Fax 0845 6444202 e mail sales uk kemppi com KEMPPI FRANCE S A 65 Avenue de la Couronne des Prés 78681 EPONE CEDEX FRANCE Tel 01 30 90 04 40 Telefax 01 30 90 04 45 e mail sales fr kemppi com KEMPPI GmbH Otto Hahn Straße 14 D 35510 BUTZBACH DEUTSCHLAND Tel 06033 88 020 Telefa...

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