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Kelly SPM Mini Full Bridge 4Q Permanent Magnet Motor Controller User

’s Manual 

   

                V1.1 

                                                                                                                                         

 

3

 

(17) Enhanced regen brake function. A novel ABS technique provides powerful and smooth 
regen. 
(18) Configurable 12V brake signal input, in lieu of motor temperature sensor.     
(19) Optional joystick throttle. A bi-symmetrical 0-5V signal for both forwarding and reversing. 
(20) Configurable motor over-temperature detection and protection with the recommended 
thermistor KTY84-130. 
(21) Using battery-powered. 
(22) Optional supply voltage 8V-30V. 

 

2.2 Features 

(1) Intelligence with powerful microprocessor. 
(2) Synchronous rectification, ultra low drop, and fast PWM to achieve very high efficiency. 
(3)  Electronic  reversing,  no  reversing  contactor  needed,  fast  direction  change,  high  reliability 
and efficiency, low noise, no arc, no wearing, no life limit, easy maintenance. 
(4) Voltage monitoring on voltage source 12V and 5V. 
(5) Current limit and torque control. Configurable torque mode and speed mode. 
(6) Low EMC. 
(7) LED fault code. 
(8)  Battery  protection:  current  cutback,  warning  and  shutdown  at  configurable  high  and  low 
battery voltage. 
(9) Rugged aluminum housing for maximum heat dissipation and harsh environment.   
(10) Rugged high current terminals, and rugged aviation connectors for small signal. 
(11) Thermal protection: current cut back, warning and shutdown at high temperature. 
(12) Configurable high pedal protection: the controller will not work if high throttle is detected at 
power on. 
(13) Brake switch is used to start regen. 
(14) Support three modes of regenerative braking: brake switch regen, release throttle regen, 
0-5V analog signal variable regen. 
(15) Standard PC/Laptop computer is used to do programming. No special tools needed. 
(16) User program provided. Easy to use. No cost to customers. 
(17) No adjustment. 
 
 
 
 
 
 
 
 
 

Содержание SPM4812S

Страница 1: ...Full Bridge 4Q Permanent Magnet Motor Controller User s Manual V1 1 Kelly SPM Mini Full Bridge 4Q Permanent Magnet Motor Controller User s Manual Devices Supported Rev1 1 Feb 2023 SPM4812S SPM7212S SP...

Страница 2: ...2 Features and Specifications 2 2 1 General functions 2 2 2 Features 3 2 3 Specifications 4 Chapter 3 Wiring and Installation 5 3 1 Mounting the Controller 5 3 2 Connections 7 3 3 Installation Check...

Страница 3: ...Extended fault detection and protection The LED flashing pattern indicates the fault sources 2 Monitoring battery voltage Stop driving if battery voltage is too high or too low 3 Built in current loo...

Страница 4: ...no arc no wearing no life limit easy maintenance 4 Voltage monitoring on voltage source 12V and 5V 5 Current limit and torque control Configurable torque mode and speed mode 6 Low EMC 7 LED fault cod...

Страница 5: ...throttle 7 Analog Brake and Throttle Input 0 5 Volts 8 Reverse Alarm Main Contactor Coil Driver Meter 9 Full Power Temperature Range 0 to 50 controller case temperature 10 Operating Temperature Range...

Страница 6: ...water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four screws Applying silicon grease or some other thermal conductive mate...

Страница 7: ...Kelly SPM Mini Full Bridge 4Q Permanent Magnet Motor Controller User s Manual V1 1 6 Figure 2 SPM 18S mounting holes dimensions dimensions in millimeters...

Страница 8: ...2V Source Red 9 Relay Main contactor driver Blue 7 PWR Controller power supply input Pink 10 Alarm To drive reverse beeper 200mA Yellow DJ7091Y 2 3 21 Pin Definition 15 Micro_SW Throttle switch input...

Страница 9: ...er until you are certain the controller wiring is correct and has been double checked Wiring faults will damage the controller Ensure that the B wiring is securely and properly connected before applyi...

Страница 10: ...ge 4Q Permanent Magnet Motor Controller User s Manual V1 1 9 3 2 2 Wiring of SPM Controller 3 2 2 1 Standard wiring of SPM controller Figure 4 SPM controller standard wiring Battery voltage can be use...

Страница 11: ...e pin is for Kelly current meter Figure 5 Wiring of current meter pin The 12V input signal of the pin supplies the second braking function of the controller Figure 6 wiring of BRK2 3 2 3 Communication...

Страница 12: ...or is still running let alone change the settings in the user program Make sure the wire is connected correctly Turn the PWR switch on The Green LED stay on steadily and Red LED turns off when the con...

Страница 13: ...e that the controller is dry before reconnecting the battery Make sure the connections to the bus bars if fitted are tight To avoid physically stressing the bus bars use two well insulated wrenches 4...

Страница 14: ...if battery volts returns to normal 2 Check battery volts recharge if required 1 4 Over temperature warning 1 Controller case temperature is above 90 Current will be limited Reduce controller loading o...

Страница 15: ...d detection level is set during configuration The max threshold is about 1 25 times of controller rated voltage I e you may set threshold lower than 60V for 48V controller 4 3 Motor over temperature M...

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