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Kelly Full Bridge Permanent Magnet Motor Dc Controller User

’

s Manual

V 1.4

6

Figure 1:

mounting holes

’

dimensions (dimensions in millimeters)

3.2 Connections

B+: Battery positive (M8)

B-: Battery negative (M8)

U=M+: armature positive (M8)

V=Null

W=M-: armature negative (M8)

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Содержание KPM48401KD

Страница 1: ...lly Full Bridge Permanent Magnet Motor Dc Controller User s Manual V 1 4 Kelly Full Bridge Permanent Magnet Dc Motor Controller User s Manual KPM48401KD KPM48501KD KPM72401KD KPM72501KD Rev 1 4 April 2017 ...

Страница 2: ...ew 2 Chapter 2 Main Features and Specifications 3 2 1 General functions 3 2 2 Features 4 2 3 Specifications 4 Chapter 3 Wiring and Installation 5 3 1 Mounting the Controller 5 3 2 Connections 6 3 3 Installation Checklist 10 Chapter 4 Maintenance 11 4 1 Cleaning 11 4 2 Configuration 11 Table 1 Error CODES 13 Contact Us 14 ...

Страница 3: ...7 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows users to adjust parameters conduct tests and obtain diagnostic information quickly and easily Kelly s KPM KD motor controller is full bridge or 4 quadrant controller It provides fast and reliable electronic direction control There is no arc spark or life limit on motor direction ...

Страница 4: ...y both drive and regen current Save shunt 10 Configurable boost switch Enables the maximum output power achievable if the switch is turned on Boost used the same pin as Brake_AN Input 5V to activate this function 11 Configurable economy switch Limits the maximum current to half if the switch is turned on Economy used the same pin as Brake_AN Input 5V to activate this function You can not enable Bo...

Страница 5: ...des of regenerative braking brake switch regen release throttle regen 0 5V analog signal variable regen Standard PC Laptop computer or Android Tablet is used to do programming No special tools needed User program provided Customers can download user program from website for free No cost to customers www kellycontroller com support php 2 3 Specifications Frequency of Operation 16 6KHz Standby Batte...

Страница 6: ...holes dimensions are shown in Figure 1 Kelly Full Bridge Permanent Magnet DC Motor Controller KPM KD Model 30s Current Continuous Current Rated Voltage Voltage Range Regen KPM48401KD 400A 160A 48V 24V 48V Yes KPM48501KD 500A 200A 48V 24V 48V Yes KPM72401KD 400A 160A 72V 24V 72V Yes KPM72501KD 500A 200A 72V 24V 72V Yes Matching connectors of controller will be shipped for free Caution RUNAWAYS Some...

Страница 7: ...t Magnet Motor Dc Controller User s Manual V 1 4 6 Figure 1 mounting holes dimensions dimensions in millimeters 3 2 Connections B Battery positive M8 B Battery negative M8 U M armature positive M8 V Null W M armature negative M8 ...

Страница 8: ...ward switch White 11 12V 12V Source Red 19 GND Signal return Black 22 ECO Two Shift Speed Control Dark Blue 7 PWR Controller power supply input Pink 15 Micro_SW Throttle switch input Gray 3 Throttle Throttle analog input 0 5V Green 1 Temp Motor temperature sensor or low level brake switch Raddle 20 GND Signal return Black 8 Meter Current meter 200mA Dark Gray 25 12V brake switch Yellowish 4 5V 5V ...

Страница 9: ... is going to positive of current meter Pin8 is going to negative of current meter Caution Do not apply power until you are certain the controller wiring is correct and has been double checked Wiring faults will damage the controller Ensure that the B wiring is securely and properly connected before applying power The preferred connection of the system contactor or circuit breaker is in series with...

Страница 10: ...Controller Figure 3 KPM motor controller standard wiring 3 2 2 1 The wiring diagram for low level brake switch function The Pin1 Temp can be used as low level brake switch also 3 2 3 Communication Port A 4pin connector to RS232 converter is provided to communicate with host computer for calibration and configuration ...

Страница 11: ...nt of or behind the vehicle during the checkout Make sure the PWR switch and the brake is off Use well insulated tools 1 Make sure the wire is connected correctly 2 Turn the PWR switch on 3 The fault code will be detected automatically at restart 4 With the brake switch open select a direction and operate the throttle The motor should spin in the selected direction Verify wiring or voltage and the...

Страница 12: ... in the controller by connecting a load such as a contactor coil resistor or a horn across the controller s B and B terminals Remove any dirt or corrosion from the bus bar area The controller should be wiped down with a moist rag Make sure that the controller is dry before reconnecting the battery Make sure the connections to the bus bars if fitted are tight To avoid physically stressing the bus b...

Страница 13: ...s use a Bluetooth converter 5 The controller may display fault code in some conditions but it doesn t affect programming or configuration of KPM KD controller Download the free configuration software from http www kellycontroller com support php Caution Make certain that the motor is disconnected before trying to run the Configuration Software Configuration software will be regularly updated and p...

Страница 14: ... is above 90 Current will be limited Reduce controller loading or switch Off until controller cools down 2 Clean or improve heatsink or fan 2 2 Internal volts fault 6 Measure that B PWR are correct when measured to B or RTN 7 There may be excessive load on the 5V supply caused by too low a value of Regen or throttle potentiometers or incorrect wiring 8 Controller is damaged Contact Kelly about a w...

Страница 15: ...at start up or during regen The voltage threshold detection level is set during configuration The max threshold is about 1 25 times of controller rated voltage I e you may set threshold lower than 60V for 48V controller 4 3 Motor over temperature Motor temperature has exceeded the configured maximum The controller will shut down until the motor temperature cools down Customers may read error codes...

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