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Kelly KLS-RMO------Opto-isolated Racing Motor controllers

 

Model 

Nominal 

Voltage 

Max 

Operating 

Voltage 

Boost 

Current 

30 seconds 

Continuous 

Current 

Continuous Current 

(liquid cooling) 

KLS84150RMO 

48-84V 

36-100V 

1500A 

400A 

550A 

KLS84180RMO 

48-84V 

36-100V 

1800A 

460A 

630A 

KLS1170RMO 

48-110V 

36-132V 

700A 

230A 

280A 

KLS1185RMO 

48-110V 

36-132V 

850A 

250A 

340A 

KLS11100RMO 

48-110V 

36-132V 

1000A 

280A 

400A 

KLS11130RMO 

48-110V 

36-132V 

1300A 

340A 

500A 

KLS11160RMO 

48-110V 

36-132V 

1600A 

400A 

5600A 

KLS1460RMO 

48-144V 

36-173V 

600A 

180A 

240A 

KLS1475RMO 

48-144V 

36-173V 

750A 

220A 

300A 

KLS1490RMO 

48-144V 

36-173V 

900A 

280A 

360A 

KLS14110RMO 

48-144V 

36-173V 

1100A 

320A 

400A 

KLS14140RMO 

48-144V 

36-173V 

1400A 

380A 

490A 

KLS1680RMO 

48-168V 

36-200V 

800A 

260A 

320A 

KLS16100RMO 

48-168V 

36-200V 

1000A 

300A 

380A 

KLS16100RMO 

48-168V 

36-200V 

1300A 

360A 

460A 

 

 

 

 

 

 

 

 

 

 

Chapter 3    Wiring and Installation 

3.1 Mounting the Controller 

The controller can be oriented in any position which should be as clean and dry as possible, 

and if necessary, shielded with a cover to protect it from water and contaminants. 

To ensure full rated output power, the controller should be fastened to a clean, flat metal 

surface with four screws. Applying silicon grease or some other thermal conductive material to 

contact surface will enhance thermal performance.   

Proper heat sinking and airflow are vital to achieve the full power capability of the controller. 

Содержание KLS1490RMO

Страница 1: ...25RM KLS8425RM KLS84150RMO KLS1460RMO KLS7230RM KLS8428RM KLS84180RMO KLS1490RMO KLS7235RM KLS8430RM KLS1170RMO KLS14110RMO KLS7240RM KLS8445RM KLS1185RMO KLS14140RMO KLS7245RM KLS8460RM KLS11100RMO K...

Страница 2: ...gulation 6 Chapter 3 Wiring and Installation 7 3 1 Mounting the Controller 7 3 2 Connections 19 3 3 Installation Check List 25 Chapter 4 Programmable Parameters 26 4 1 Step 1 26 4 2 Step 2 31 4 3 Step...

Страница 3: ...FOC to achieve efficiencies of up to 99 in most cases A powerful microprocessor brings in comprehensive and precise control to the controllers It also allows users to adjust parameters conduct tests a...

Страница 4: ...activated by connection to 12V Default to throttle switch brake switch reversing switch forward switch and Boost switch 11 3 analog 0 5V inputs that default to throttle input Brake analog input and m...

Страница 5: ...on 9 Hardware over voltage protection 10 Configurable limit for motor current and battery current 11 Low EMC 12 Battery protection current cutback warning and shutdown at configurable high and low bat...

Страница 6: ...ll KLS controllers can do regen brake function by default 72 72V batteries 25 Maximus boost current 250A RM Racing motor controller specificly designed for racing motors Kelly KLS RM Racing Motor cont...

Страница 7: ...A 280A 360A KLS14110RMO 48 144V 36 173V 1100A 320A 400A KLS14140RMO 48 144V 36 173V 1400A 380A 490A KLS1680RMO 48 168V 36 200V 800A 260A 320A KLS16100RMO 48 168V 36 200V 1000A 300A 380A KLS16100RMO 48...

Страница 8: ...8 The case outline and mounting holes dimensions are shown below Figure 1 KLS7225RM KLS7230RM KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 9: ...9 Figure 1 KLS8425RM mounting holes dimensions dimensions in millimeters...

Страница 10: ...10 Figure 2 KLS7235RM KLS7240RM KLS8430RM KLS8445RM mounting holes dimensions dimensions in millimeters...

Страница 11: ...11 Figure 3 KLS7245RM mounting holes dimensions dimensions in millimeters...

Страница 12: ...12 Figure 3 KLS8428RM mounting holes dimensions dimensions in millimeters...

Страница 13: ...13 Figure 4 KLS8460RM mounting holes dimensions dimensions in millimeters...

Страница 14: ...14 Figure 4 KLS7250RM KLS7260RM mounting holes dimensions dimensions in millimeters...

Страница 15: ...15 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO mounting holes dimensions dimensions in millimeters...

Страница 16: ...16 Figure 5 KLS8480RM KLS84100RM KLS84120RM KLS1170RMO KLS1180RMO KLS11100RMO KLS1460RMO With Aluminum Liquid Cooling Heatsink at the bottom mounting holes dimensions dimensions in millimeters...

Страница 17: ...17 Figure 6 KLS RMO model with Sealed Aluminium Housing mounting holes dimensions dimensions in millimeters...

Страница 18: ...18 Figure 7 Sealed Aluminium Housing with Liquid Cooling Heatsink at the bottom Mounting holes dimensions dimensions in millimeters...

Страница 19: ...19 3 2 Connections 3 2 1 Pin definition of KLS N Controller Figure 10 waterproof connector...

Страница 20: ...20 Figure 11 Compact connectors...

Страница 21: ...switch signals 3 Boost and brake analog regen use the same port on pin2 4 CAN bus is not included in KLS N controller by default When boost is disabled in user program pin2 is used as brake analog re...

Страница 22: ...temperature sensor input Raddle 5 5V 5V supply output 40mA Purple 18 Hall A Hall phase A Yellow 17 Hall B Hall phase B Dark Green 16 Hall C Hall phase C Dark Blue Notes 1 All RTN pins are internally c...

Страница 23: ...Controller Figure 11 KLS N controller standard wiring Battery voltage can be used for controller supply 3 2 3 Optional wiring of KLS N controller The 12V input signal of the pin supplies the second b...

Страница 24: ...roller on pin11 Figure 14 Wiring diagram for motor temperature sensor NOTE KLS controller can support KTY84 130 150 and KTY83 122 thermistors 3 2 4 Communication Port A 4pin connector to RS232 port is...

Страница 25: ...uring the checkout Make sure the PWR switch and the brake is off Use well insulated tools Make sure the wire is connected correctly Turn the PWR switch on The fault code will be detected automatically...

Страница 26: ...ay it is not enough to connect only power supply PWR pin7 to batteries for Identification Angle operation Please download the instruction how to use Identification angle function from our website www...

Страница 27: ...ntification is finished You can see 85 in the Identification Angle item again And the controller will blink error code This is normal Please reset the power supply again Then everything will be fine T...

Страница 28: ...l Range 1 2 12 Brake sensor Dead Low Brake sensor Dead Zone Low Range 5 40 Functional description Set throttle effective starting point Suggestion Set according to the practical situation factory defa...

Страница 29: ...ult and not operate Suggestion Set according to the practical situation factory default is Enable 20 Brake H Pedal Releasing Brake High Pedal Disable Value range Enable and Disable Functional descript...

Страница 30: ...h will be activated Please see figure 4 1 Suggestion Set according to the practical situation factory default is Disable 20 B Foot Switch Value range Enable and Disable Functional description If enabl...

Страница 31: ...the brake switch will make the Cruise control quit Suggestion factory default is Disable 27 Anti Slip If enabled the controller will try to prevent the vehicle rolling back on downhill faster and fast...

Страница 32: ...hen the motor temp is at 110 degrees inside Range 60 170 6 Line Hall Zero It is only useful when the speed sensor is at 4 Useless for KLS N or KLS M model 4 3 Step 3 1 RLS_TPS Brk RLS TPS Braking Perc...

Страница 33: ...t is 1000 These three parameters are used for PID adjustment If you think the acceleration performance is very very strong please adjust them to a lower value respectively 10 Change Dir brake Value ra...

Страница 34: ...This item is only useful for internal calculation for MCU 246 is about 11 degrees in environment 4 4 How to use Identification angle operation function We must do Identification angle operation before...

Страница 35: ...35 2 Please connect the controller to user program by using an USB to RS232 cable and SM 4A DB9 RS232 Converter...

Страница 36: ...ter to connect the controller to an Android Tablet The third option is customers can buy our Bluetooth converter to connect the controller to Android Phone We don t have to use SM 4A to DB9 RS232 conv...

Страница 37: ...shed the identification angle operation with the motor in factory before shipment Your motor is different from the motor from controller supplier 5 Please fill 170 in the identification angle item And...

Страница 38: ...please return to the first picture of user program Please write 85 instead in identification angle by manual If there are no any error codes you can not write it back to 85 by manual Please wait longe...

Страница 39: ...are tight To avoid physically stressing the bus bars use two well insulated wrenches 5 2 Configuration You can configure the controller with a host computer through either an RS232 or USB port Discon...

Страница 40: ...ogram Table 1 Error Codes Buzzer Error Codes Code Explanation Solution 1 1 Automatic error identification 1 Wrong wiring of motor phase line or hall Please suspend the motor when enable Auto Identify...

Страница 41: ...omentarily high or low battery voltage This can happen during normal operation 3 3 Hall throttle is open or short circuit When the throttle is repaired a restart will clear the fault 3 4 Angle sensor...

Страница 42: ...ontact Us Kelly Controls Home Page http www KellyController com Download user manual instructions and user program www kellycontroller com support php E mail Sales Kelly Controls com Phone 01 224 637...

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