Kelly KBL09151 Скачать руководство пользователя

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Kelly

Kelly KBL

KBL

KBL Brushless

Brushless

Brushless Motor

Motor

Motor Controller

Controller

Controller User

User

User’’’’s

s Manual

Manual

V 3.3

3.3

Page 14

Table

Table 1:

1: LED

LED

LED CODES

CODES

Green

Green LED

LED

LED Codes

Codes

LED Code

Explanation

Solution

Green Off

No power or
switched off

1. Check if all wires are correct.

2. Check fuse and power supply.

Green On

Normal operation

That’s great! You got solution!

Green & Red are both

1. Software still upgrading.

2. Supply voltage too low or battery too high

3. The controller is damaged. Contact Kelly about a

warranty repair.

Red

Red LED

LED

LED Codes

Codes

LED Code

Explanation

Solution

1,2

¤¤

Over voltage error

1. Battery voltage is too high for the controller.

Check battery volts and configuration.

2. Regeneration over-voltage. Controller will have

cut back or stopped regen.

3. This only accurate to

2% upon Overvoltage

setting.

1,3

¤¤¤

Low voltage error

The controller will clear after 5 seconds if battery

volts returns to normal.

Check battery volts & recharge if required.

1,4

¤¤¤¤

Over temperature
warning

Controller case temperature is above 90

℃

Current will be limited. Reduce controller loading

or switch Off until controller cools down.

Clean or improve heatsink or fan.

2,1

¤¤

Motor did not start

Motor did not reach 25 electrical RPM within 2

seconds of start-up. Hall sensor or phase wiring

problem.

2,2

¤¤

Internal volts fault

1. Measure that B+ & PWR are correct when

measured to B- or RTN.

2. There may be excessive load on the +5V supply

caused by too low a value of Regen or throttle

potentiometers or incorrect wiring.

3. Controller is damaged. Contact Kelly about a

warranty repair.

2,3

¤¤

¤¤¤

Over temperature

The controller temperature has exceeded 100

℃

. The

controller will be stopped but will restart when

temperature falls below 80

℃

2,4

¤¤

¤¤¤¤

Throttle error at
power-up

Throttle signal is higher than the preset ‘dead zone’ at

Power On. Fault clears when throttle is released.

Содержание KBL09151

Страница 1: ...1 KBL09151 KBL24151 KBL24151 KBL24151 KBL24151 KBL36151 KBL36151 KBL36151 KBL36151 KBL09201 KBL09201 KBL09201 KBL09201 KBL24201 KBL24201 KBL24201 KBL24201 KBL36201 KBL36201 KBL36201 KBL36201 KBL09251 KBL09251 KBL09251 KBL09251 KBL24301 KBL24301 KBL24301 KBL24301 KBL36301 KBL36301 KBL36301 KBL36301 KBL09401B KBL09401B KBL09401B KBL09401B KBL48101 KBL48101 KBL48101 KBL48101 KBL72101 KBL72101 KBL7210...

Страница 2: ...ontents Chapter 1 Introduction 2 1 1 Overview 2 Chapter 2 Features and Specifications 3 2 1 General functions 3 2 2 Features 4 2 3 Specifications 4 2 4 Naming Regulations 5 Chapter 3 Wiring and Installation 6 3 1 Mounting the Controller 6 3 2 Connections 7 3 3 Installation Check List 12 Chapter 4 Maintenance 13 4 1 Cleaning 13 4 2 Configuration 13 Table 1 LED CODES 14 Green LED Codes 14 Red LED Co...

Страница 3: ...ance Read the manual carefully and thoroughly before using the controller If you have any questions please contact the support center of Kelly Controls LLC Kelly s programmable motor controllers provide efficient smooth and quiet controls for golf carts go carts electric motorcycles forklifts hybrid vehicles electric vehicles and electric boats as well as industrial motor speed or torque control I...

Страница 4: ...which can run on Windows XP 2000 Windows 7 and Vista recommend using Kelly Standard USB To RS232 Converter 9 Provision of a 5 volt output to supply various kinds of sensors including Hall effect type 10 3 switch inputs which are activated by connection to Ground Default to throttle switch brake switch and reversing switch Closing to ground is to activate 11 3 analog 0 5V inputs that default to thr...

Страница 5: ...nal 17 Thermal protection current cut back warning and shutdown at high temperature 18 Configurable 60 degree or 120 degree hall position sensors 19 Support motors with any number of poles Up to 40 000 electric RPM standard Optional high speed 70 000 ERPM and ultra high speed 100 000 ERPM Electric RPM mechanical RPM motor pole pairs 20 Support three modes of regenerative braking brake switch regen...

Страница 6: ...log Brake and Throttle Input 0 5 Volts Producing 0 5V signal with 3 wire pot Reverse Alarm Main Contactor Coil Driver Meter Full Power Operating Temperature Range 0 ﹾ Ｃ to 50 ﹾ Ｃ controller case temperature Operating Temperature Range 30 ﹾ Ｃ to 90 ﹾ Ｃ 100 ﹾ Ｃ shutdown controller case temperature Motor Current Limit 1 minute 100 500A depending on the model Motor Current Limit continuous 50A 250A de...

Страница 7: ...e controller can be oriented in any position which should be as clean and dry as possible if necessary shielded with a cover to protect it from water and contaminants To ensure full rated output power the controller should be fastened to a clean flat metal surface with four or six screws Applying silicon grease or some other thermal conductive material to contact surface will enhance thermal perfo...

Страница 8: ...g holes dimensions dimensions in millimeters 3 2 3 2 3 2 3 2 Connections Connections Connections Connections 3 2 1 3 2 1 3 2 1 3 2 1 Front Front Front Front Panel Panel Panel Panel of of of of BLDC BLDC BLDC BLDC Motor Motor Motor Motor Controller Controller Controller Controller Five metal bars and two plugs J1 J2 are provided for connecting to the battery motor and control signals in the front o...

Страница 9: ...gh high high 11 11 11 11 CAN CAN CAN CAN bus bus bus bus low low low low 12 12 12 12 Reserved Reserved Reserved Reserved 13 13 13 13 RTN RTN RTN RTN Signal Signal Signal Signal r r r return eturn eturn eturn or or or or power power power power supply supply supply supply return return return return 14 14 14 14 Red Red Red Red LED LED LED LED F F F Fault ault ault ault code code code code The The T...

Страница 10: ...power power until until until until you you you you are are are are certain certain certain certain the the the the controller controller controller controller wiring wiring wiring wiring is is is is correct correct correct correct and and and and has has has has been been been been double double double double checked checked checked checked W W W Wiring iring iring iring faults faults faults faul...

Страница 11: ...2 2 3 2 2 3 2 2 3 2 2 Wiring Wiring Wiring Wiring of of of of BLDC BLDC BLDC BLDC Motor Motor Motor Motor Controller Controller Controller Controller Figure Figure Figure Figure 5 5 5 5 Standard Standard Standard Standard Wiring Wiring Wiring Wiring for for for for Controllers Controllers Controllers Controllers Rated Rated Rated Rated Equal Equal Equal Equal or or or or Lower Lower Lower Lower Th...

Страница 12: ...ser User User User s s s s Manual Manual Manual Manual V V V V 3 3 3 3 3 3 3 3 Page 11 Figure Figure Figure Figure 6 6 6 6 BLDC BLDC BLDC BLDC controller controller controller controller preferred preferred preferred preferred wiring wiring wiring wiring 24V 24V 24V 24V supply supply supply supply is is is is preferred preferred preferred preferred ...

Страница 13: ... Do Do not not not not allow allow allow allow anyone anyone anyone anyone to to to to stand stand stand stand directly directly directly directly in in in in front front front front of of of of or or or or behind behind behind behind the the the the vehicle vehicle vehicle vehicle during during during during the the the the checkout checkout checkout checkout Make Make Make Make sure sure sure su...

Страница 14: ...configuration Use straight through RS232 cable or USB converter provided by Kelly to connect to a host computer Provide 18V to PWR for a 24V controller provide 8V Wire power supply return supply negative to any RTN pin Download the free configuration software from http www kellycontroller com support php http www kellycontroller com support php http www kellycontroller com support php http www kel...

Страница 15: ...er voltage Controller will have cut back or stopped regen 3 This only accurate to 2 upon Overvoltage setting 1 3 Low voltage error 1 The controller will clear after 5 seconds if battery volts returns to normal 2 Check battery volts recharge if required 1 4 Over temperature warning 1 Controller case temperature is above 90 Current will be limited Reduce controller loading or switch Off until contro...

Страница 16: ...ttle is released 4 1 Regen or Start up over voltage Motor drive is disabled if an over voltage is detected at start up or during regen The voltage threshold detection level is set during configuration 4 2 Hall sensor error 1 Incorrect or loose wiring or a damaged hall sensor 2 Also be caused by incorrect hall angle configuration 60 degree or 120 degree 4 3 Motor over temperature Motor temperature ...

Страница 17: ...e Length Length Length Length the number of data field bytes Data Data Data Data field field field field The controller sends a data frame in response Commands Commands Commands Commands definitions definitions definitions definitions Command CCP CCP CCP CCP_FLASH_READ _FLASH_READ _FLASH_READ _FLASH_READ Length 3 data 0 0xF2 data 1 INFO_MODULE_NAME data 2 8 Controller response Length 8 data 0 data...

Страница 18: ...20 low end dead zone 20 100 is 20 Command CCP CCP CCP CCP_FLASH_READ _FLASH_READ _FLASH_READ _FLASH_READ Length 3 data 0 0xF2 data 1 CAL_BRAKE_DEAD_ZONE_HIGH data 2 1 Controller response Length 1 data 0 Brake_Dead_Zone_High Desccription Getting controller s Brake high end dead zone CAL_BRAKE_DEAD_ZONE_HIGH constant is defined as 39 The maximum value of Brake is 100 If the value of Brake High end D...

Страница 19: ... reading 3 PWM is output duty cycle from 0 to 100 4 data 1 indicates enabling motor rotation or disabling 1 enable 0 disable 5 data 2 is defined as the temperature of motor in Celsius temperature If the temperature sensor is not connected the controller returns 0xFF 6 data 3 data 5 are defined as controller inside temperature in Celsius temperature The value of data 4 and data 5 are inaccurate bel...

Страница 20: ...W_REV COM_SW_REV Length 2 data 0 0x44 data 0 COM_READING Controller response Length 1 data 0 Current Reverse switch status Description Getting Reverse swith status 1 active 0 inactive COM_READING constant is defined as 0 NOTICE NOTICE NOTICE NOTICE 1 CAN bus rate should be configured to 1Mbit s 2 If the command is out of above commands Controller response Length 1 data 0 CCP_INVALID_COMMAND Descri...

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