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Safety First Guidelines 

 

 

Carefully read all safety messages in this manual and on your machine safety  signs.  Keep safety 
signs  in  good  condition.    Replace  missing  or  damaged  safety  signs.    Be  sure  new  equipment 
components  and  repair  parts  include  the  current  safety  signs.    Replacement  safety  signs  are 
available from your Kello-Bilt dealer. 

 

Learn how to operate the machine and how to use the controls properly.  Do not let anyone operate 
the  machine  without  instruction.    Keep  your  machine  in  proper  working  condition.    Unauthorized 
modifications to the machine may impair the function and/or safety and affect machine life. 

 

If  you  do  not  understand  any  part  of  this  manual  and  need  assistance,  contact  your  Kello-Bilt 
dealer. 
 

Prepare  for  Emergencies: 

Keep  a  first  aid  kit  and  a  fire  extinguisher  handy.    Keep  emergency 

numbers for doctors, ambulance service, hospital and fire department nearby. 
 

Wear Protective Clothing: 

Wear close fitting clothing and safety equipment appropriate to the job.  

Operating equipment safely requires the full attention of the operator.  Do not wear headphones or 
use a cell phone while operating the machine. 
 

Protect  Against  Noise: 

Prolonged exposure to loud  noise can cause hearing  impairment or loss.  

Wear suitable hearing protection to prevent damage to your hearing. 
 

Store  Equipment  Safely: 

Securely  store  equipment  by  either  lowering  to  ground  or  chocking 

wheels to prevent movement.  Do not allow children or others to play on or around equipment.

 

 

Dispose of Waste Properly:  

Improperly disposing of waste can threaten the environment and the 

ecology.  Potentially harmful waste used in this equipment includes gear oil in the oil-bath bearings 
and fluid in the hydraulic system.  Use leak proof containers when draining fluids.  Do not use food 
or beverage containers that may mislead someone into drinking from them.  Do not pour waste onto 
the  ground,  down  a  drain  or  into  any  water  source.    Obtain  information  about  the  proper  way  to 
recycle or dispose of waste from your local environmental or recycling center, or from your Kello-Bilt 
dealer. 
 
 
 

10 

When  you  see  this  symbol  on  your  machine  or 
in  this  manual,  be  alert  to  the  potential  for 
personal injury. 
 

 

 
 

 
Indicates death or serious injury will result if 
proper precautions are not taken. 

 

 

 

Indicates  death,  serious  injury  or  property 
damage can result if proper precautions are not 
taken. 
 

 

 

Indicates  some  injury  or  property  damage  may 
result if proper precautions are not taken. 
 

 

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Страница 1: ......

Страница 2: ...numbers to help in tracing the machine should it be stolen Your Kello Bilt dealer also needs these numbers when you order parts File the identification numbers in a secure place away from the machine...

Страница 3: ...aintenance Safety 17 Lubricate the Disk 18 Check the Oil Bath Bearings 19 Adjusting the Scrapers 19 Repack and Pre Load Wheel Hub Bearings 20 Fluid and Fastener Specifications Disc Gang Assembly Axles...

Страница 4: ...earing Assembly 2 125 Axle 42 Disc Blades 43 Hydraulic Cylinder Canadian Tool Die 44 Hydraulic Cylinder RAM Industries 45 6 Bolt Hub 46 Tire and Wheel Assembly 47 Light Kit 48 Decals Reflectors and Lo...

Страница 5: ...e Arm 5 Jack 6 Hose Holder Manual Cannister 7 Bridle 8 Transport Stay Storage Location 9 Transport Control Arm 10 Leveling Control Arm 11 Hydraulic Hose Kit 12 Hydraulic Cylinder 13 Hub Assembly 14 Ti...

Страница 6: ...11 Hydraulic Hose Kit 12 Hydraulic Cylinder 13 Hub Assembly 14 Tire and Wheel Assembly 9 Transport Control Arm 10 Leveling Control Arm 15 Transport Assembly 16 Main Frame 17 Front Gang Bar c w Scrape...

Страница 7: ...provide dependable and satisfactory use Like all mechanical products it requires cleaning and upkeep Lubricate the unit as specified Many of the features of this equipment necessary for it to perform...

Страница 8: ...y to the customer upon delivery of the disc Check off each item as it is fully explained Advise customer the life expectancy and performance of this like any other machine is dependent on regular lubr...

Страница 9: ...oper and regular lubrication and safety precautions Advise the customer of optional attachments that are available Date Checked_________________________ Signature______________________________________...

Страница 10: ...del Number Decal Yellow Reflector Strip WARNING Avoid serious injury from injection of pressurized CAUTION To Avoid Serious Injury DANGER To avoid injury or death do not adjust WARNING Do not exceed i...

Страница 11: ...machine Protect Against Noise Prolonged exposure to loud noise can cause hearing impairment or loss Wear suitable hearing protection to prevent damage to your hearing Store Equipment Safely Securely s...

Страница 12: ...ve key before working around hitch Transporting the Disc Clean both quick disconnects D and tractor couplers before connecting Shut off the tractor and move the hydraulic levers back and forth to reli...

Страница 13: ...disc is level lock the nuts together on the eyebolt shaft This adjustment remains unchanged as long as there is no change in the tractor hitch height WARNING To avoid serious injury to self or others...

Страница 14: ...uncontrollably and make it difficult to control the tractor Remove debris and loose soil from the disc before traveling on public roads Falling debris and soil can be a hazard to following and approa...

Страница 15: ...to their direction of movement and because these blades are working in new ground compared to the rear discs which are working in ground already partially tilled by the front blades a single offset di...

Страница 16: ...next 10 hrs of use CHANGE THE GANG ANGLES The position indicated as the optimal gang angle is the setting which yields the best performance while minimizing blade wear The second setting is intended t...

Страница 17: ...bolts to 400 ft lbs ADJUST THE LEVELING CONTROL ARM The leveling control arm is used to transfer pressure to the rear of the disc in order to increase penetration of the rear disc blades Pressure is i...

Страница 18: ...e the skin causing serious personal injury If injured by escaping hydraulic fluid obtain medical treatment immediately Handle the gang assemblies with care The disk blades are sharp and can cut or sli...

Страница 19: ...icated otherwise these fittings should be greased daily or after every 10 hours of operation Use a pressure lubrication gun and apply a sufficient amount of No 2 multi purpose lithium grease or equiva...

Страница 20: ...of the bearing Loose gang axles can allow the bearing flanges to move outwards and thereby allow the seals to separate Be sure to keep gang axles tight Because the seals are made of metal they can exp...

Страница 21: ...nd nut with kerosene or other appropriate solvent 6 Clean the inside of the hub and inspect the bearing cups and the seal If they show excessive wear or are damaged replace both the cups and cones and...

Страница 22: ...after to the following settings The torque values in table are for plated unlubricated bolts and nuts Grade 5 Grade 8 OIL BATH BEARING OIL The oil bath bearing contains back to back tapered roller bea...

Страница 23: ...g assembly from the disc To minimize the possibility of thread damage clean out the cavity between the inside of the nut and the flat milled surface at the end of the axle After using compressed air o...

Страница 24: ...ghten the nut and reinstall the nut locks Place the assembly under the disc and bolt to the gang bar bearing standards Occasionally turn the gang while tightening the bolts to check the gang turns fre...

Страница 25: ...lift boomlift or similar type of equipment which is capable of lifting the disc weldments A minimum 8000 lb outdoor application forklift with fork extensions is a good choice A tractor to move the dis...

Страница 26: ...in to prevent damage to the paint 3 Run a chain or strap from the top of the bridle mast to the first frame cross member to keep the bridle from falling forward while working on the disc 4 Use a forkl...

Страница 27: ...inder ports to prevent an airlock when the rod piston moves in the cylinder barrel 9 By raising and lowering the back of the frame the rod end of the cylinder can be pinned to the transport Once the c...

Страница 28: ...hould hang from the bridle unsupported 14 Again using a forklift or other suitable lifting device attach the sidearm to the bridle with a 1 X 6 bolt inserted up from the bottom Do not tighten at this...

Страница 29: ...is then slid over the eyebolt and attached to the clevis on the underside of the transport Once installed tighten the nuts against the tube 18 Install the levelling assembly between the mast and the f...

Страница 30: ...pulling the disk forward lift it up and over the gang bar assembly Drop the jack and un chain from the hitch 22 Using a single strap or chain of sufficient strength wraped around the center balance po...

Страница 31: ...wrapped around the gang bar at its center point of balance to lift the bar up to the frame This may require fork extensions or a boomlift Once a single bolt and nut is installed do not tighten the gan...

Страница 32: ...he safety chain on the front of the hitch Install the hose holder on hitch and clamp the hoses to the holder If not already attached hitch the disc to the tractor Couple the hydraulic hoses to the tra...

Страница 33: ...ide of the disc blade If necessary tilt the axle and disc blade and place a spacer eg a length of 1 X 4 wood between the nut and the floor or ground This ensures the top threaded end of the axle will...

Страница 34: ...parts please have the Model Number and Serial Number of your disc available when ordering parts In the event the serial number plate is missing the following information can help to identify your disc...

Страница 35: ...lt 3 8 Lock Nut 1 2 X 1 1 2 UNC Hex Bolt Pin c w Hair Pin 1 2 Lock Washer 1 2 Hex Nut Transport Stay Removable Hitch Tongue Hitch Jack Operator s Manual Canister Screw Band Worm Gear Clamp Safety Chai...

Страница 36: ...p 3 8 X 2 UNC Bolt 3 8 Lock Nut 1 2 X 1 1 2 UNC Hex Bolt Pin c w Hair Pin 1 2 Lock Washer 1 2 Hex Nut Transport Stay Removable Hitch Tongue Hitch Jack Operator s Manual Canister Screw Band Worm Gear C...

Страница 37: ...ontrol Arm Pin Cotter Pin Split Bushing Hose Clamp 3 8 Hex Lock Nut Grease Zerk 7 8 UNC Grade 8 Hex Bolt 7 8 Flat Washer Square Spacer Washer 7 8 Lock Spring Washer 7 8 UNC Grade 8 Hex Nut K12050 K130...

Страница 38: ...t Transport Pin Cylinder Pin Control Arm Pin Cotter Pin Split Bushing Hose Clamp 3 8 Hex Lock Nut Grease Zerk 7 8 UNC Grade 8 Hex Bolt 7 8 Flat Washer Square Spacer Washer 7 8 Lock Spring Washer 7 8 U...

Страница 39: ...l Eyebolt Leveling Control Arm Leveling Control Eyebolt Compression Spring 1 Flat Washer Slider Pin Pin Cotter Pin Square Washer Grease Zerk K13200 K13240 K13110 K13150 5004979 FW100 3050004 3027209 3...

Страница 40: ...ontrol Eyebolt Leveling Control Arm Leveling Control Eyebolt Compression Spring 1 Flat Washer Slider Pin Pin Cotter Pin Square Washer Grease Zerk K13200W K13240 K13110W K13150 5004979 FW100 3050004 30...

Страница 41: ...eft Hand Scraper 1 2 UNC U Bolt 1 2 UNC Hex Nut 1 2 Lock Washer 1 1 2 4 4 225 1926B 28B 225 2326B 28B 225 2726B 28B 225 3326B 28B 225 3726B 28B MODEL 6 FRONT GANG BAR 7 REAR GANG BAR 2 1 8 Axle 304311...

Страница 42: ...oncave Axle Washer Convex Axle Washer Spacer Spool Oil Bath Bearing Assembly Bearing Wear Plate Axle Nut Lock 3 4 X 1 3 4 UNC Hex Bolt 3 4 Lock Washer 7 8 X 4 1 2 UNC Hex Bolt 7 8 UNC Hex Nut 7 8 Flat...

Страница 43: ...ng Axial Bearing Cup and Cone Bearing Housing Wear Plate 1 1 2 2 1 2 1 1 REF NO PART NUMBER DESCRIPTION NO REQ D Oil Bath Bearing Assembly 511048212 2 1 8 Axle 10 11 Gasket 0 4mm Preload Shim Check Pl...

Страница 44: ...2 3 4 Smooth Shallow Concavity 28 X 5 16 602037152SLC 3 1 8 3043183SLC 3 1 8 22 X 1 4 602029186 3043186 24 X 5 16 602030378 3043185 26 X 5 16 602033060 3 3 4 3043184 3 3 4 Notched Standard Concavity 2...

Страница 45: ...1 1 1 2 1 1 1 1 1 2 1 1 REF NO NO REQ D PART NUMBER DESCRIPTION per assembly 8 Hydraulic Cylinder 5004971 44 16 3 8 11 4 3043581 3043581CP Pin Click Pin 10 13 O Ring 1 O Ring white CTD Canadian Tool...

Страница 46: ...90 deg Elbow Fitting 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 2 4 REF NO NO REQ D PART NUMBER DESCRIPTION per assembly 8 Hydraulic Cylinder R4507782 45 16 3 8 11 4 3043581 3043581CP Pin Click Pin 10 13 Back up R...

Страница 47: ...50 NC050 Hub Spindle Outer Cup Outer Cone Inner Cone Inner Cup Seal Dust Cap 1 Hardened Flat Washer 1 Slotted Hex Nut Cotter Key Wheel Bolt 1 2 X 4 UNC Hex Bolt 1 2 Lock Washers 1 2 UNC Hex Nut 1 1 1...

Страница 48: ...1 2 3 4 5004994 5002632G 5002632VS WB12 Implement Tire 6 Bolt Steel Wheel Valve Stem Wheel Bolt 1 1 1 6 REF NO NO REQ D PART NUMBER DESCRIPTION Tire and Wheel Assembly 47 1 2 3 4...

Страница 49: ...n Lock Nut Left Light Set Right Light Set Module No 10 24 Machine Nut No 10 24 Machine Screw Primary Cable Models 8 10 12 Primary Cable Models 14 16 Left Intermediate Cable Fits Models 8 10 12 Left In...

Страница 50: ...Red Reflector 2 5 RFLOR Orange Reflector 2 6 DWPHF WARNING Avoid serious injury from injection of pressurized7 1 7 DCASI CAUTION To Avoid Serious Injury 7 1 8 DDDNA DANGER To avoid injury or death do...

Страница 51: ...lers 9 5L 15 Highway Service implement tires on 6 bolt wheels and hubs Major fasteners minimum Grade 8 plated Two fabricated steel gang axle wrenches Hitch jack safety chain and transport stay Safety...

Страница 52: ...isture infiltration It is recommended to park with the disc in the raised position coat the exposed hydraulic cylinder rod with grease install the transport stay and relieve the hydraulic pressure Pla...

Страница 53: ......

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