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Keller minimal windows

®

Keller minimal windows

®

4+

01

On-site installation | 

997-000120

 | 07-2021

1. Introduction to on-site installation

The intention of this section is to document the on-site installation of minimal windows 4+

®

 fixed and 

sliding leafs.

Supplied equipment

 

- Glass rack (supplied by glass manufacturer)

Tools & Equipment

 
 

- Glass installation robot and/or crane

 

- Tape measure

 

- Level

 

- 5-point laser

 

- Drilling machine

 

- Caulking gun

 

- Forex spacers in different thicknesses

 

- Wiper

 

- General assembly accessories, screws, suitable fixing materials, EPDM,...

Auxiliary materials

 

- Mitre joint sealant - Kent Clear MS

  

- Rotabond

®

 Black

 

- Cleaner

 

- Glass cleaner

Components

 

- Pre-assembled outer frame

 

- Pre-assembled insulation glass

 

- Keller minimal windows

®

 basestone

Содержание minimal windows 4+

Страница 1: ...Keller minimal windows 4 07 2021 On site installation 997 000120 EN MANUALS...

Страница 2: ...97 000120 07 2021 Contents Introduction to on site installation Drainage base preparation Outer frame assembly Sliding rail installation Corner stiffening installation Insertion of the glazing Additio...

Страница 3: ...t Glass rack supplied by glass manufacturer Tools Equipment Glass installation robot and or crane Tape measure Level 5 point laser Drilling machine Caulking gun Forex spacers in different thicknesses...

Страница 4: ...xcl levelling OKRB 260 0 Sealing foil EPDM Levelling max 20mm for smallest dimension Drainage base frame PVC U Drainage Substructure Keller minimal windows basestone Sealing foil EPDM Drainage base fr...

Страница 5: ...d 350mm the lower the substructure the shorter the distance between the spacers This helps to avoid bumps in the lower outer frame The substructure must be fixed to the structure using suitable fixing...

Страница 6: ...rkflow 2 Drainage base preparation 2 4 2 After allowing the mounting glue to dry for approx 60 min use spacers in various thicknesses in order to achieve a perfectly horizontal substructure for the Ke...

Страница 7: ...2 4 Standard substructure workflow 2 Drainage base preparation 2 4 3 Place Keller minimal windows basestone onto spacers then level it using the levelling device As the length of the basestone corresp...

Страница 8: ...m 350mm 350mm On site installation 997 000120 07 2021 2 4 Standard substructure workflow 2 Drainage base preparation 2 4 4 Predrill Keller minimal windows basestone and screw through spacers As with t...

Страница 9: ...econd layer of Keller minimal windows basestone is being placed it is obligatory to fix it with mounting brackets according to static requirements 2 4 6 Outside EPDM sealing 500 mm or 700 mm available...

Страница 10: ...07 2021 Keller minimal windows minimal windows 4 04 2021 997 000119 EN MANUALS Outer frame joints drainage base sealing 3 Outer frame assembly 3 1 1 For detailed workflow see instruction 997 000119 EN...

Страница 11: ...3 Outer frame assembly 3 2 Outer frame assembly 3 2 1 Optional if fly screens are fitted Screw grub screw into forward corner connector to allow installation of lateral outer frames 3 2 2 Clean lower...

Страница 12: ...chulzen Referenz Titel Zeichnungs Nr Ma stab 1 3 dung 1 bis 3 spurig MWP BL 60 80 Eckverbin minimal windows 4 Material Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016 1x 1x 4x 3...

Страница 13: ...sembly 3 2 Outer frame assembly 3 2 6 After fitting the lateral outer frames fit upper outer frame Insert corner connectors on one side first then on the opposite side To avoid damage always use a bea...

Страница 14: ...0120 07 2021 3 Outer frame assembly 3 2 Outer frame assembly 3 2 10 Constantly check outer frame alignment with 5 point laser 3 2 8 Stabilise long elements with a support in the middle before insertin...

Страница 15: ...crew drainage profile from outside 3 2 12 Connect drainage profile with Keller minimal windows basestone on the inside using fixing lug 25 11 120 Shimming below drainage base is not allowed after this...

Страница 16: ...l windows 4 03 On site installation 997 000120 07 2021 3 Outer frame assembly 3 2 Outer frame assembly 3 2 14 Insert fixing bushings and fix outer frame with adjustment screws 3 2 15 Regularly check o...

Страница 17: ...3 Outer frame assembly 3 2 Outer frame assembly 3 2 16 Check outer frame alignment again after fixing and fine tune if necessary to ensure perfect installation If elements are installed according to...

Страница 18: ...llation 997 000120 07 2021 4 Sliding rail installation 4 1 If elements with a sliding leaf are installed the sliding rail has to be positioned using a beating block and fixed with fixing clamps 26 00...

Страница 19: ...push the sliding rail in the bottom outer frame Push the sliding rail clamp with a flat screwdriver to the bottom Beware don t pusch to hard because the clip can break After assembly these clips must...

Страница 20: ...lation 997 000120 07 2021 Keller minimal windows minimal windows 4 04 2021 997 000119 EN MANUALS Outer frame joints drainage base sealing 5 Corner stiffening installation 5 1 For detailed workflow see...

Страница 21: ...06 On site installation 997 000120 07 2021 This operation must be done for both sliding as for fix glazing panels 6 Insertion of the glazing 6 1 Preliminary work 6 1 1 Clean glazing 6 1 2 Measure and...

Страница 22: ...sertion of the glazing 6 2 Sliding leaf installation 6 2 1 Wrap two small aluminum sheets with tape and place them onto the lower outer frame 6 2 2 Insert sliding leaf into the upper outer frame first...

Страница 23: ...021 6 Insertion of the glazing 6 2 Sliding leaf installation 6 2 4 Lift sliding leaf and remove aluminum sheets Then place element onto sliding rail 6 2 5 Underlay handle bars and junction profiles wi...

Страница 24: ...Sealing pack see drawings KELL 16 0013 01 10 Dichtsatz siehe Zeichnungen KELL 16 0013 01 10 Sealing pack see drawings KELL 16 0013 01 10 Gewindestifte mit Zapfen DIN 915 Set screw with pin DIN 915 26...

Страница 25: ...6 04 092 Beispiel Example 02 02 02 02 A 1 1 A F r diese Zeichnung behalten wir uns alle Rechte vor auch f r den Fall der Patenterteilung Gebrauchs oder Geschmacksmustereintragung Ohne unsere schriftli...

Страница 26: ...chulzen Referenz Titel Zeichnungs Nr Ma stab 1 5 Festfl gelauflagen Montage Arretierungen minimal windows 4 Material Schutzvermerk ISO 16016 beachten Refer to protection notice ISO 16016 Typ 6 Type 6...

Страница 27: ...16 beachten Refer to protection notice ISO 16016 20 20 20 20 20 20 20 20 Bohrung bei der Montage hinzuf gen add hole at installation 4 4 Eckpfosten an Schiebefl gel Corner post on sliding leaf Eckpfos...

Страница 28: ...llation 997 000120 07 2021 8 Inside sealing of the outer frame 8 1 The inside EPDM sealing 500 mm or 700 mm available is to be carried out as follows see red arrow dashed line Cleaning and dusting of...

Страница 29: ...ller minimal windows Keller minimal windows 4 09 On site installation 997 000120 07 2021 9 Optional Gutter installation 9 1 An optional gutter can be fitted in front of the outer frame On site substru...

Страница 30: ...d C 4 and C Remarks Digit 7 and 8 in the classification key Digit 3 and 4 in the classification key Digit 7 and 8 in the classification key As a protective fitting or a protective rosette according to...

Страница 31: ...re free from the property rights of third parties The reproduction of common names trade names product descriptions etc in this work does not justify the assumption that such names are to be considere...

Страница 32: ...07 2021 www minimal windows com...

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