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DOC06387 Rev. C

OWNER / OPERATOR MANUAL

KICD - Container Drive

OWNER / OPERATOR MANUAL

KICD - Container Drive

3.6 Start-Up

3.6.1 Before Initial Start-Up

3.6.2 After initial 6 working hours (first week of operation)

3.7 Pre-Trip Checklist

3.8 Standard Operating Procedures

3.8.1 Manual Controls

4.0 Maintenance

4.1 Life Extending Practices

4.2 Preventative Maintenance

4.2.1 Monthly Service (25 operating hours)

4.2.2 6-Month Service (150 operating hours)

4.3 Bolt Torque Requirements

4.4 Cross-Drive Wear Component Diagram

4.5 Flooring Wear Component Diagrams

5.0 Troubleshooting

5.1 Check List

5.2 Problem / Solution - Troubleshooting

5.3 Adjustments & Replacements

5.3.1 Switching Valve Adjustment

5.3.2 Check Valve Replacement

5.3.3 Control Valve & Restrictor Valve Replacement

5.4 Technical Support

6.0 Contact Information - KEITH Manufacturing Co.

Operating

Instructions

Содержание WALKING FLOOR KICD

Страница 1: ...cturing Co is protected by numerous patents both domestic and foreign KICD Container Drive Released 2020 06 30 DOC06387 Rev C KEITH Manufacturing Co KEITH Manufacturing Co www KeithWalkingFloor com ww...

Страница 2: ...2 1 1 6 Temperature 2 1 1 7 Lighting 2 1 1 8 Movement Around the System 2 1 1 9 Hydraulic Oil Safety 2 1 2 Design Installation Safety 3 1 2 1 Kit Components 3 1 2 2 Installation 3 1 2 3 Danger Zones 3...

Страница 3: ...reventative Maintenance 19 4 2 1 Monthly Service 25 operating hours 19 4 2 2 6 Month Service 150 operating hours 19 4 3 Bolt Torque Requirements 20 4 4 Cross Drive Wear Component Diagram 21 4 5 Floori...

Страница 4: ...from our website at www KeithWalkingFloor com In addition we have provided general information on the type of hydraulic wet kit that will be needed to operate your system Please contact a KEITH sales...

Страница 5: ...4 1 7 1 1 7 1 1 1 7 2 1 7 3 1 7 4 The relevant technical documentation is compiled in accordance with part B of annex VII In response to a reasoned request by national authorities relevant informatio...

Страница 6: ...owner s sole and exclusive remedy is limited to repair or replacement of the defective part s at a facility authorized by KEITH Manufacturing Co THE WARRANTY SET FORTH ABOVE IS EXPRESSLY MADE IN LIEU...

Страница 7: ...ufacture date Name Company Name _______________________________________________________________ Address ____________________________________________________________________________ City State Prov ___...

Страница 8: ...nger life and limbs of personnel and cause severe damage to the equipment and other assets This equipment may only be used for its intended purpose It may only be operated in impeccable technical cond...

Страница 9: ...ound pressure level below 130 dB 63 Pa 1 1 5 2 Slower floor speeds result in less noise 1 1 6 Temperature 1 1 6 1 Operation of the system generates heat in the hydraulic oil Hot oil can damage the int...

Страница 10: ...4 The floor must be installed far enough away from other equipment or fixtures to prevent the moving parts of the floor module from creating a crush or pinch hazard 1 2 3 Danger Zones 1 2 3 1 The rec...

Страница 11: ...6 5 Do not allow the floor to move material toward the front of the trailer when material is contacting the front wall KEITH recommends installing limit switches to prevent this In the absence of a se...

Страница 12: ...MANUAL KICD Container Drive OWNER OPERATOR MANUAL KICD Container Drive 1 3 Marking of Machinery 1 3 1 Safety Decal Placement Guides Safety Decal Placement Guide KICD KFD RUNNING FLOOR II w Electric C...

Страница 13: ...ation 4 To avoid injury you MUST read and understand technical manual before operating or servicing this machine 5 Hydraulic pressure can cause serious injury Stay clear during operation Lockout tagou...

Страница 14: ...ent parts for your system www KeithWalkingFloor com KEITH WALKING FLOOR Europe Harselaarseweg 113 3771 MA Barneveld The Netherlands KEITH Manufacturing Co 401 NW Adler St Madras OR 97741 USA Container...

Страница 15: ...00 PSI Max 210 bar 3 000 PSI Load Capacity 31 75 tonnes 35 tons Pump Flow Rate 15 113 liters min 4 30 gal min Recommended Pump Flow Rate 94 113 liters min 25 30 gal min Floor Speed 0 3 2 5 meters min...

Страница 16: ...y liter per minute gallon per minute you plan to pump i e 151 liters min 40 gal min 151 liter 40 gallon reservoir Minimum size 151 liters 40 gallons Suction Line Unless tank is mounted above the pump...

Страница 17: ...51 mm 2 inch Suction Hose 25 mm 1 inch Pressure Relief Hose P T O IMPORTANT To ensure proper operation of your KEITH WALKING FLOOR the specifications and following diagram must be followed Failure to...

Страница 18: ...l travel discharge end Stage 1 The first group of slats approximately every 3rd slat moves under the load Load does not move Stage 2 The second group of slats moves under the load Load does not move S...

Страница 19: ...4 Cylinder 3 completes its stroke shifting the switching valve which reverses pressure and return transferring the pressure to the front of all cylinders All cylinders are now open to return and move...

Страница 20: ...06209 Rev B Stage 4 Cylinder 1 completes its stroke shifting the switching valve which reverses pressure and return transferring the pressure to the rear of all cylinders All cylinders are now open to...

Страница 21: ...railer Manifolds 2 Cross Drive Supports 4 Right Side of Trailer Cylinders 3 Pressure Return Ball Valve Off On Switching Valve Left Side of Trailer Control Valve Actuator Load Unload 10777601 Rear of T...

Страница 22: ...p if not adjusted properly Control Valve Actuator Load Unload Controls which check valves are active determining the direction of material movement Load Unload Bearing Block Supports the ends of the c...

Страница 23: ...RATOR MANUAL KICD Container Drive 3 5 Component Identification Switching Valve Control Valve Manual Load Unload Left side controls Ball Valve On Off Manual Cylinder Cross Drive 2 Cross Drives 1 3 Shap...

Страница 24: ...instructions Loose cylinder rod clamp bolts and flooring bolts are the most common cause of severe damage to the drive or flooring Any bolts that were loose should be checked weekly until found to be...

Страница 25: ...ad 6 Push ball valve handle in See figure above to the fully open OFF position The floor will not operate Ball Valve handle is located between the pressure and return lines NOTE The ball valve control...

Страница 26: ...ydraulic leaks Check the operating temperature No single component should be warmer than 60 C 140 F while the system is running Torque cylinder rod clamp bolts and floor bolts See 4 3 Maintenance sect...

Страница 27: ...ring Block Bolts M10 CL10 9 HCS 8 Snug Do Not Overtighten Floor Bolts Flat Head Requires red Loctite M12 CL10 9 FHCS 90 Varies 113 N m 83 ft lbs Bolts installed using thread lock should be checked usi...

Страница 28: ...Drive OWNER OPERATOR MANUAL KICD Container Drive 4 4 Cross Drive Wear Component Diagram Shoes are on top of Tubes Qty varies Wearpads are on top of Cross Drive Support Members 4 Cross Drive Tubes 3 C...

Страница 29: ...01 Sub Deck Splash Guard Hold Down Bearing Seal These images are for illustrative purposes with colors modified for clarity Style and quantity of wear bearings seals varies by design Wear bearings sea...

Страница 30: ...is manual 9 Connections Inspect the quick connects on the hydraulic lines for damage or contamination Are the pressure line and return line quick disconnects the correct size and style and are they se...

Страница 31: ...gether Possible Cause 2 Insufficient pressure Solution Check the pressure and adjust the pressure relief valve if necessary If the floor stops in the full rear position and the switching valve has swi...

Страница 32: ...Cylinders 2 and 3 extend together toward the rear of the vehicle Possible Cause The check valve at the rear end of cylinder 3 has malfunctioned Solution Replace the check valve Specific Problem Cylind...

Страница 33: ...load or unload direction The system will lock up and be under high pressure when the cylinders reach the end of the stroke Immediately push the ball valve handle to stop the drive unit This will allo...

Страница 34: ...D Container Drive OWNER OPERATOR MANUAL KICD Container Drive Switching Valve Adjustment Diagram A B 1 Switching Valve Assembly 4 M10 Flat Washers 2 M10 Threaded Rod 5 Grommet 3 Actuator Tab 6 M10 Jam...

Страница 35: ...ean the area with a shop towel 4 Remove the check valve with a drive socket and ratchet 5 Use a magnet to remove the spring and valve 6 Inspect the valve seats for damage Use the flashlight as necessa...

Страница 36: ...the surfaces are clean 2 Control Valve 3 Install new o ring and back up on the poppet and carefully insert into manifold body 4 Place new o ring on the end cap and carefully thread end cap into the m...

Страница 37: ...will support the cylinder pack Requires 1 12 5 mm 1 2 drive impact wrench 1 24 mm 15 16 12 5 mm 1 2 drive universal socket 1 152 mm 6 long 12 5 mm 1 2 drive extension Step 6 Remove 12 M16 lower cross...

Страница 38: ...ss drives were not fully retracted before removing the old cylinder pack then the 4 check valves poppets and springs will need to be removed from the new cylinder pack prior to installation see previo...

Страница 39: ...mm 1 2 drive universal socket 1 24 mm 15 16 open end wrench 1 12 5 mm 1 2 drive torque wrench Step 3 See Detail A Center the threaded cylinder rod pads on the upper threaded clamps of the cross drive...

Страница 40: ...Website www KeithWalkingFloor com Email TechDept KeithWalkingFloor com Toll Free 800 547 6161 Telephone 1 541 475 3802 Europe Phone 31 342 422007 6 0 Contact Information KEITH Manufacturing Co World...

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