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AAF, OAF, GSM, VMF 

 

 

General Operating Advice 

 

Heating element life is shortened by use at temperatures close to maximum.

 

Do not leave the 

furnace at high temperature when not required.

 

The maximum temperature is shown on the 

furnace rating label and on the back page of this manual. 

 

When heating large objects, in particular poor conductors, avoid shielding the thermocouple from 
the heating elements.

 

The thermocouple is intended to sense the temperature near the heating 

element, but if a large object is placed in the chamber it may record the average temperature of the 
object and the elements, which can lead to overheating of the elements.

 

Allow large objects to gain 

heat at a lower temperature and then reset the controller to a temperature close to the desired 
maximum. 

 

When heating materials which produce smoke or fumes, the chimney must be correctly fitted and 
unobstructed.

 

Otherwise, soot can accumulate in the chamber and could possibly cause an 

electrical breakdown of the heating element.

 

 

 

If the furnace is used to heat materials which emit smoke or fumes, regularly heat it up to 
maximum temperature for one hour without load to burn away the soot.  

 

Materials such as case hardening compounds and other reactive salts may penetrate the furnace 
chamber lining and attack the wire elements, causing premature failure.

 

Use of a hearth tile may 

be advisable: please consult our technical department. 

3.4  Atmospheres 

 

When an optional gas inlet is fitted there is a label near the inlet saying "INERT GAS ONLY".

 

In 

practice 

inert

 or 

oxidising

 gases may be used, but 

not combustible or toxic gases

.

 

Chamber 

furnaces are not gas tight, so it should be understood that gas usage may be high, and that the 
chamber is likely always to contain some air.

 

Residual oxygen levels of 1% may be expected. 

3.5  Operator Safety 

 

The furnace incorporates a safety switch which interrupts the heating element circuit when the 
door is opened.

 

This prevents the user touching a live heating element, but also prevents the 

furnace from heating up if the door is left open. 

 Avoid 

burns.

 

Carbolite can supply tongs, face masks, and heat resistant gloves.

 

Before you 

remove a hot object from the furnace make sure you have a safe place to put it down. 

 

 

4.0 

MF06 

Содержание CARBOLITE AAF 11/18

Страница 1: ...d to the electricity supply CONTENTS Section page 1 0 Descriptions 2 2 0 Installation 3 3 0 Operation 4 4 0 Maintenance 7 5 0 Repairs Replacements 8 6 0 Fault Analysis 14 7 0 Circuit Diagrams 15 8 0 F...

Страница 2: ...r flow through the chamber 1 3 GSM 11 7 This is a conventional muffle furnace with a Silica chamber This gives a cleaner environment than a standard ceramic muffle 1 4 VMF 10 6 The Volatile Matter Fur...

Страница 3: ...models and AAF 11 7 may alternatively be ordered for use on two phases out of a 3 phase with neutral supply The model AAF 11 18 may also be ordered for 3 phase supply see section 2 4 Check the furnace...

Страница 4: ...perature controller see the controller manual OAF 11 2 the slave controller should be set to an offset temperature of zero see 3 2 Overtemperature option only If the overtemperature controller has not...

Страница 5: ...AAF OAF GSM VMF 3 3 MF06 5...

Страница 6: ...used to heat materials which emit smoke or fumes regularly heat it up to maximum temperature for one hour without load to burn away the soot Materials such as case hardening compounds and other react...

Страница 7: ...respondence please quote the serial number model type and voltage given on the rating label of the furnace The serial number and model type are also given on the front of this booklet when supplied wi...

Страница 8: ...Guidance Note EH46 We can provide further information on request Alternatively our service division can quote for any repairs to be carried out at your premises or ours 5 3 Temperature Controller Rep...

Страница 9: ...AAF OAF GSM VMF 5 5 MF06 9...

Страница 10: ...section above which refers to the thermocouple colour coding Unfasten the electrical connections to the inner chamber brick box and remove the thermocouple and sheath see thermocouple replacement ins...

Страница 11: ...ermocouple cables from their terminal blocks Straighten all the element tails Note that these become brittle with use Unscrew the screws fixing the metal back piece from the inner chamber and withdraw...

Страница 12: ...at the furnace is controlling properly to rule out the possibility that the previous element failed because of a fault elsewhere in the control circuit 5 9 VMF 10 6 Element Replacement See section 5 2...

Страница 13: ...s good emission of some fumes may be expected 5 11 Fuse Replacement Fuses are marked on the circuit diagram section 7 0 with type codes e g F1 F2 A list of the correct fuses is given in section 8 1 De...

Страница 14: ...o lights glowing on the controller The SUPPLY light is ON The controller may be faulty or not receiving a supply due to a faulty switch or a wiring fault The SUPPLY light is OFF Check the supply fuses...

Страница 15: ...d PE L N F2 F1 SSR F3 F3 safety switches A heat on e l e m e n t s for AAF 11 18 see diagram 7 4 7 2 OAF 11 2 single phase 7 3 Higher Voltages e g 254V For single phase models of 254V or above a contr...

Страница 16: ...AAF OAF GSM VMF 7 4 16 MF06...

Страница 17: ...n t s e l e m e n t s N L L N L N thermocouple Fuses or EMC filters Supply Terminals Circuit no 3 Circuit no 2 N L N L N L3 L2 L1 N PE L Circuit no 1 3 phase neutral A model made to this diagram can...

Страница 18: ...Customer fuses Required if no supply cable fitted Recommended if cable fitted See rating label for amperage see table below for fuse rating Model Phases Volts Supply Fuse rating AAF 11 3 1 phase 200 2...

Страница 19: ...l 41 41 541 5877 Fax 41 41 541 5878 Email General Information Sales info kesn ch Accounts Department accounts kesn ch USA O ce 233 Rogue River Highway 425 Grants Pass Oregon 97527 5429 USA Tel 1 503 2...

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