INSTALLATION INSTRUCTIONS
R−410A, Two−Stage Split System Air Conditioner
421 01 6002 01
5
Figure 3
Typical TXV Installation
TXV
SENSING
BULB
EQUALIZER
TUBE
ÉÉ
ÉÉ
ÉÉ
ÉÉ
8 O’CLOCK
4 O’CLOCK
STRAP
SENSING BULB
(EITHER SIDE)
SUCTION
TUBE
INDOOR
COIL
SUCTION
TUBE
LIQUID
TUBE
B. REFRIGERANT LINE SETS
The refrigerant line set must be properly sized to assure
maximum efficiency and proper oil circulation.
Refer to Product Specifications and Long Line
Applications Guideline for line set sizing.
If it is necessary to add refrigerant line in the field, use
dehydrated or dry, sealed, deoxidized, copper
refrigeration tubing. Do not use copper water pipe.
Do not remove rubber plugs or caps from copper tubing
until connections are ready to be made.
Be extra careful when bending refrigeration tubing.
Tubing can “kink” easily, and if this occurs, the entire
length of tubing must be replaced.
!
WARNING
PERSONAL INJURY HAZARD
Failure to follow this warning could result in per-
sonal injury and/or death.
Relieve pressure and recover all refrigerant before
servicing existing equipment, and before final unit
disposal. Use all service ports and open all flow−
control devices, including solenoid valves.
C. ROUTING AND SUSPENDING REFRIGERANT
LINES
Run refrigerant lines as straight and direct as possible,
avoiding unnecessary bends and turns. Always insulate
the entire suction line. Both lines should be insulated
when routed through an attic or when routed through an
underground raceway.
When routing refrigerant lines through a foundation or
wall, do not allow refrigerant lines to come in direct
contact with the building structure. Make openings large
enough so that lines can be wrapped with extra insulation.
Fill all gaps with RTV caulk. This will prevent noise
transmission between the tubing and the foundation or
wall.
Along floor or ceiling joists, suspend refrigerant lines so
that they do not contact the building structure, water
pipes, or ductwork. Use insulated or suspension type
hangers. Metal straps must be at least 1” wide (25mm) to
avoid cutting into the tube insulation. Keep the liquid and
suction lines separate. Refer to Figure 4.
!
CAUTION
UNIT OPERATION HAZARD
Failure to follow this caution may result in improp-
er product operation.
Do not leave system open to atmosphere any lon-
ger than absolutely required for installation. Inter-
nal system components − especially refrigerant
oils − are extremely susceptible to moisture con-
tamination. Keep ends of tubing sealed during
installation until the last possible moment.
Figure 4
Routing and Suspending Refrigerant Lines
INSULATION
SUCTION TUBE
LIQUID TUBE
OUTDOOR WALL
INDOOR WALL
LIQUID TUBE
SUCTION TUBE
INSULATION
CAULK
HANGER STRAP
(AROUND SUCTION
TUBE ONLY)
JOIST
1” (25mm) MIN
THROUGH THE WALL
SUSPENSION
