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PREVENTIVE MAINTENANCE

Preventive maintenance should be done in daily, week-
ly, monthly and yearly intervals as necessary. Following
preventive maintenance procedures will help keep your
fryer working efficiently. Proper care and servicing will
lead to years of quality performance. 

PREVENTIVE MAINTENANCE CHART

*High production facilities should be checked more
often. Contact your local service company to perform
maintenance and repairs.

HI-LIMIT CHECK BI-MONTHLY

The manual Hi-Limit test button can be used to test the
Hi-Limit Control by pushing and holding the button in
until the fryer reaches the Hi-Limit temperature
(425°F). Place an accurate thermometer in the oil. If
the Hi-Limit Control doesn’t shut off the fryer between
425°F and 450°F, have it replaced.

THERMOSTAT CALIBRATION

You will need:

One screwdriver with 1/8" wide flat blade

One accurate fryer thermometer

1. Set thermostat to desired frying temperature.

2. Allow fryer to cycle three times.

3. Place an accurate thermometer in the oil.

Thermostat calibration

NOTE: 

Locate thermometer in same position for

every calibration. Left front corner of fryer vessel at
the High Limit Bulb is recommended.

4. If temperature of fryer is found to be more or less

than 15°F off, remove the thermostat knob. There
are (4) screws holding the dial plate in place.
Loosen the screws and reset the dial plate to
match the thermometer reading.

BEFORE REPLACING, TEST THERMOSTATS

These operational problems can easily be correct-
ed by thermostat bulb positioning.

Keating’s patented thermostat application is accu-

rate within 2°F of the dial setting between 250°F –
350°F. This accuracy is attained only if the thermo-
stat bulb is placed properly against the heat trans-
fer tube. To quickly and accurately test for proper
bulb placement,  a single thickness of writing paper
should be pulled through between the tube and the
bulb with medium resistance.*

1. *For gas fryers 14":

The end of thermostat bulb should touch the burn-
er tube.

2. For gas fryers 10x11, 18 & up:

If the bulb is too loose, the paper will slip through
with little or no resistance. A fryer with a thermostat
bulb that is too loose will overshoot.

Overshoot

: The thermostat takes a long time to

cycle and then misses its preset temperature by
20°F - 40°F yielding a poor quality product.

If the bulb is too tight, the paper will either not pull
through or it will tear. A fryer with a thermostat bulb
that is too tight will short cycle.

Short Cycle

: The thermostat will cycle rapidly while

the fryer is in the idle mode; the temperature will be
erratic.

Thermostat Bulb Positioning 10x11, 18 & up Fryer Gas

TIME OPERATOR/OWNER
FRAME

Daily*

Check lights and controls.

Check that the oil is up to “Fill Level” Line.

Clean all baskets. 

Drain, strain or filter oil.

Weekly*

Drain and clean fryer.

Boil-out fryer.

BiMonthly

Hi-Limit & Test procedures.

Monthly*

Check calibration of the thermostat.

Yearly*

QUALIFIED SERVICE

PERSONNEL ONLY

Check burner flame color and adjust air
shutters.

Remove and clean all orifices.

Check and replace radiants.

9

Содержание Miraclean 2000

Страница 1: ...ioning 1 Ventilation 1 National Code Requirement 1 Gas Connectors Pipe Size 2 Flexible Gas Connection Quick Disconnect Devices 2 Restraining Devices 2 Electrical Connection 2 Leveling 3 PLACING YOUR K...

Страница 2: ...l gas supplier THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SER VICE SANITATION MANUAL...

Страница 3: ...will be supplied by the car rier DO NOT RETURN DAMAGED MERCHANDISE TO KEATING FILE YOUR CLAIM AS ABOVE FIRST STEPS POSITIONING Keep appliance area free and clear of any com bustibles Position the Kea...

Страница 4: ...age to the gas valve The required gas pressure for proper operation of each fryer is 4 water col umn for natural gas and 10 water col umn for propane gas at the burner manifold If more than one gas un...

Страница 5: ...ers on ALWAYS disconnect fuel source and power supply before servicing NEVER move a fryer when full of oil NEVER introduce objects or liquids into fryer while operational which are not designed or mad...

Страница 6: ...will come on HIGH LIMIT TEST PROCEDURE All Models DO BI MONTHLY STEP 1 Place a suitable thermometer in the oil on the front left corner of the fryer 2 from the top to check temperature STEP 2 Set the...

Страница 7: ...ER switch to ON posi tion Its green light and the timers will come on STEP 3 Light constant pilot located on left side of pilot runner tube STEP 4 Hold the PUSH TO LIGHT switch for 30 seconds The pilo...

Страница 8: ...realize substantial savings in oil costs as well as maintenance charges We have listed some of the conditions which are catalysts in the breakdown of oil 1 Contact with Oxygen 2 Carbonization of Crum...

Страница 9: ...ly rinse fryer vessel with potable water to remove all Klenzer Prior to refilling with oil wipe the inside of the fryer vessel making sure all water and Klenzer have been removed NOTE Do not pump wate...

Страница 10: ...ssel making sure all water and Klenzer have been removed DO NOT DAMAGE OR REPOSITION THERMOSTAT PROBE AS THIS MAY AFFECT THE ACCURACY OF THE FRYER C CA AU UT TI IO ON N DO NOT MIX WATER AND HOT OIL 12...

Страница 11: ...THERMOSTATS These operational problems can easily be correct ed by thermostat bulb positioning Keating s patented thermostat application is accu rate within 2 F of the dial setting between 250 F 350 F...

Страница 12: ...r fryer 10x11 18 up The end of thermostat bulb should touch the burner tube for 14 fryers 6 Replace burners 7 Replace control panel back 8 Slide back fabric shield over capillary and care fully coil c...

Страница 13: ...lon will flash at a one second rate When the countdown has reached 00 00 the relay output contacts will open the display will flash and the audible alarm will sound To can cel the audible alarm press...

Страница 14: ...6 G 1 SWITCH ROCKER WHITE MOMENTARY PUSH TO LIGHT 032297 H 1 INDICATING LIGHT AMBER 021254 J 1 SWITCH ROCKER WHITE LIGHT REPLACEMENT KIT 058328 K 1 SWITCH ROCKER WHITE MOMENTARY HIGH LIMIT TEST 032297...

Страница 15: ...Drain Shown QTY DESCRIPTION P N A 3 3 FIN RADIANT 000041 B 1 POT 14 GAS WELDMENT Call 800 KEATING C 3 BURNER 028048 D 1 DRAIN VALVE 004553 1 REAR DRAIN VALVE NOT SHOWN 016341 E 1 RUNNER PILOT ASSEMBLY...

Страница 16: ...LP 023624 POT ASSEMBLY 20BB 20TS GAS Front Drain Shown QTY DESCRIPTION P N A 4 3 FIN RADIANT 000041 B 1 POT 20 GAS WELDMENT Call 800 KEATING C 4 BURNER 028048 D 1 DRAIN VALVE 004554 1 DRAIN VALVE 2 FR...

Страница 17: ...15 AA2000 ELECTRICAL ASSEMBLY BB2000 ELECTRICAL ASSEMBLY...

Страница 18: ...16 Electrical Assembly not shown to scale TS2000 ELECTRICAL ASSEMBLY Electrical Assembly not shown to scale BB ELECTRICAL ASSEMBLY WITH SE FILTER...

Страница 19: ...17 TS ELECTRICAL ASSEMBLY WITH SE FILTER BASKET LIFT ELECTRICAL ASSEMBLY ALL FRYERS...

Страница 20: ...Stir oil repeatedly with a paddle until water boils off Filter oil If necessary allow oil to cool Drain about one quart of it to remove remaining water Basket lift mechanism a Connections are loose or...

Страница 21: ......

Страница 22: ..._______________________________________________________________ INVOICE NUMBER ____________________ SERIAL NUMBER ________________________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS _________...

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