Keating Of Chicago Instant Recovery PRE-2000 Series Скачать руководство пользователя

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Record the Serial number and Model number of this Instant Recovery

Gas Fryer in

the spaces provided.

Keep these numbers for future reference.

INSTANT RECOVERY

GAS FRYER

SERIES PRE-2000

KEEP A COPY OF YOUR BILL OF SALE.

The date on the bill establishes the warranty period should service be required.
If service is performed, it is in your interest to obtain and keep all receipts.

Keating commercial fryers are not intended for household use.

As continuous product improvement occurs, specifi cations may be
changed without notice.

IMPORTANT:

THE USER'S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS
FOR YOUR MODEL. USE THE INSTANT RECOVERY® GAS FRYER ONLY AS
INSTRUCTED IN THIS MANUAL.

gasFryerPre2000_2013

10/13

1-800-KEATING | keatingofchicago.com

MANUAL

KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL.

SERIAL NUMBER

MODEL NUMBER

Содержание Instant Recovery PRE-2000 Series

Страница 1: ... is performed it is in your interest to obtain and keep all receipts Keating commercial fryers are not intended for household use As continuous product improvement occurs specifications may be changed without notice IMPORTANT THE USER S MANUAL PROVIDES SPECIFIC OPERATING INSTRUCTIONS FOR YOUR MODEL USE THE INSTANT RECOVERY GAS FRYER ONLY AS INSTRUCTED IN THIS MANUAL gasFryerPre2000_2013 10 13 1 80...

Страница 2: ...FACTURER S INSTRUCTIONS THIS PRODUCT COULD EXPOSE YOU TO SUBSTANCES IN FUEL OR IN FUEL COMBUSTION WHICH CAN CAUSE DEATH OR SERIOUS ILLNESS AND WHICH ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM THE EQUIPMENT IS TO BE INSTALLED TO COMPLY WITH THE BASIC PLUMBING CODE OF THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD...

Страница 3: ...ations of any kind to your equipment will void the warranty Before uncrating check equipment carefully for damage IF EQUIPMENT ARRIVES DAMAGED Keating does not assume responsibility for loss or damage incurred in transit IMPORTANT This merchandise has been thoroughly inspected and carefully packed before leaving our plant Responsibility for its safe delivery was assumed by the carrier at the time ...

Страница 4: ... must install this appliance at least 16 inches away from any open flame Adequate clearance for servicing and proper operation must be maintained Your fryer is designed to be serviced from the front Keating commercial fryers are not intended for household use ALWAYS instruct new employees on proper fryer operation A fryer should be operated ONLY by properly trained personnel ALWAYS turn fryer off ...

Страница 5: ...gas supply piping When pressure testing at test pressures above 1 2 psig 3 45 KPA fryer must be disconnected from gas supply piping system POSITIONING The fryer must be no closer than 6 inches from any combustible material and 16 inches away from any open flame The fryer must be placed under an ex haust hood with a fire retardant system Your ventila tion hood when installed must conform to the cur...

Страница 6: ...IS EQUIPPED WITH A THREE PRONG 120 VOLT NEMA 5 15 GROUNDING PLUG FOR YOUR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROP ERLY GROUNDED AND POLAR IZED THREE PRONG RECEPTACLE DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THIS PLUG Before plugging in the fryer confirm the outlet is properly polarized and grounded If the hot and neutral terminals are reversed or the outlet ...

Страница 7: ...UTIONS SHOULD BE TAKEN TO ASSURE THAT IT IS NOT PRESENT EVEN THOUGH YOU DO NOT DETECT AN ODOR IF THERE IS ANY DOUBT YOU SHOULD CALL YOUR LOCAL PROPANE GAS SUPPLIER FOR ASSISTANCE OPERATING FILLING NOTE Before filling the fryer make certain the fryer vessel is sanitized dry and the drain valve is com pletely closed Refer to Figure 6 on page 8 for location of drain valve NOTE We recommend that solid...

Страница 8: ... or IDLE TS and Basket Lift position 5 Activate pilot light momentary switch for runner pilot and hold about 30 seconds releasing it after pilot indicating light is illuminated If the runner pilot tube fails to stay lit wait 5 minutes before attempting to re light to allow any accumulated gas to escape 6 Set the Fry Off Melt switch BB model or Cook Idle Melt switch TS and Basket Lift models to the...

Страница 9: ... Model 1 Fill fryer as described on page 5 Filling 2 Set thermostat to the desired frying temperature between 325 F 335 F 3 When the oil reaches the desired temperature the HEAT light will go off and the COOK light will illuminate 4 Fill basket s to proper level and place on upper bar of lift rod s 5 Set timer s to desired cooking time using up or down arrow buttons For programming timers see page...

Страница 10: ... Keating Klenzer to keep your fryer in top condition Keating Sea Powder dissolves any grease build up even carbonized grease in fryer vessels one of the leading causes of premature oil breakdown Once your fryer vessel is clean use Keating Klenzer the finest dry stainless steel polish available to restore your Keating Instant Recovery Gas Fryer s exterior to its original luster Disconnect electric ...

Страница 11: ...en removed WATER IN ANY FORM AND HOT OIL DON T MIX 15 Close drain valve FAILURE TO CLOSE DRAIN VALVE BEFORE REFILL ING THE FRYER MAY RESULT IN SERIOUS INJURY WHEN YOUR FRYER IS BEING USED IN CONJUNC TION WITH A CENTRAL FILTER DISCONNECT POWER SUPPLY BEFORE RESETTING MOTOR TO PREVENT SERIOUS INJURY WHEN RESET SWITCH IS ENGAGED SEE FILTER MANUAL 16 Check thermostat bulb positioning see page 11 17 Re...

Страница 12: ...ill sound To cancel the audible alarm press any button PAUSE FEATURE To pause a cycle in progress press any button The relay output contacts will open the display will flash and the countdown will pause To resume the count down press any button The display will resume the nor mal countdown and the relay output contacts will close CANCELING A CYCLE To cancel a cycle in progress press and hold any b...

Страница 13: ... the heat transfer tube To quickly and accurately test for proper bulb placement a single thickness of writing paper should be pulled through between the tube and the bulb with medium resistance 1 For 14 Gas Fryers The end of thermostat bulb should touch the burner tube 2 For 10x11 18 Up Gas Fryers If the bulb is too loose the paper will slip through with little or no resistance A fryer with a the...

Страница 14: ...ad will cycle on approximately every 2 1 2 to 3 minutes Each cycle will last 15 25 seconds ensuring that the temperature setting is held within a narrow band The burners when on will produce clear blue flames directed at the inside walls of the heat transfer tubes The radiant s fins located towards the rear of each transfer tube will glow bright red helping to ensure optimum heat distribution into...

Страница 15: ...t pushed in completely Central filter only a Turn manual gas valve on If using flexible connector with quick disconnect make sure quick disconnect is completely engaged b Plug fryer into approved outlet c Push Hi Limit reset button located under control panel See page 17 d Turn fryer and manual gas valve off Clean orifice s and other parts as necessary e Push in and latch drain valve handle to act...

Страница 16: ...rsists contact your HVAC representative b Reposition radiants c Turn fryer and manual gas valve off Let flue cool and remove foreign objects Fryer has poor recovery or runs cold a Baskets overfilled b Fryer vessel overfilled with oil c Carbon coating on heat transfer tubes d Radiant collapsed or out of position e Faulty or erratic thermostat f Low gas supply or pressure a Don t over fill baskets b...

Страница 17: ... use type SC 5 in 14 model and type SC 3 in 18 and above models f Replace relay Basket Lift motor runs but basket doesn t move a Cam is slipping on motor shaft 14 model a Tighten cam onto flat on motor shaft Basket Lift basket goes down but won t go up a Basket Lift motor limit switch is misaligned 14 model a Align limit switch Basket Lift buzzer won t shut off a Buzzer limit switch is misaligned ...

Страница 18: ... TEE IN TUBING 006474 1 1 1 2 11 RUNNER PILOT SOLENOID ADAPTER ALL 005743 1 1 1 1 1 1 12 ALUMINUM 1 4 TUBING Specify Length 1 800 KEATING 1 1 3 3 3 5 13 RADIANT 3 FINS ALL 000041 2 3 4 4 5 6 14 BURNER ALL 1 800 KEATING 2 3 4 4 5 6 15 BURNER ORIFICE 1 800 KEATING 2 3 4 4 5 6 16 BURNER HOLD DOWN BAR 1 800 KEATING 1 1 1 1 1 2 17 BURNER SPACER 18 UP 019683 4 4 5 6 18 FRYER VESSEL 1 800 KEATING 1 1 1 1...

Страница 19: ...STANT RECOVERY GAS FRYER ASSEMBLY SPLASHBACK BURNER AIR SHUTTER FLUE 1 12 27 9 6 7 8 3 5 4 MANIFOLD MANIFOLD PANEL LEG CHANNEL WITH LEGS BULLET FEET 17 14 13 19 16 24 18 23 20 21 22 DOOR 25 26 AA CMG CONTROL PANEL BB CONTROL PANEL TS CONTROL PANEL ...

Страница 20: ...8 20 AA MODELS 10x11 14 BB TS MODELS 18 24 BB TS MODELS 34x24 BB TS 4 2 9 6 7 8 12 5 11 1 1 LOCK NUT LOCK NUT 6 9 3 3 9 2 4 7 8 12 10 11 5 1 12 6 7 8 9 3 9 6 7 8 LOCK NUT 4 10 6 7 8 12 5 11 1 12 3 9 LOCK NUT 6 7 8 12 11 1 5 4 9 6 7 8 12 5 11 1 12 6 7 8 7 8 12 12 10 4 9 3 LOCK NUT ...

Страница 21: ...T KNOB BLACK 060612 1 4 RETAINING SCREWS 004610 3 5 FRY ON OFF SWITCH PLATE 007997 1 6 TOGGLE SWITCH FRY ON OFF 004499 1 7 HI LIMIT TEST PLATE 004305 1 8 HI LIMIT TEST BUTTON 004304 1 9 NUT WITH BOOT 009389 1 10 CONTROL PANEL HOODED 1 800 KEATING 1 11 HI LIMIT CONTROL 004341 1 12 CONTROL PANEL BACK 1 13 BUSHING 7 8 000514 1 AA AND CMG CONTROL PANEL 13 1 8 10 7 9 3 2 5 6 4 11 12 ...

Страница 22: ...004499 1 9 BB TS HI LIMIT TEST BUTTON 004304 1 10 TS TIMER ELECTRONIC 023709 2 11 BB TS MELT CONTROL 004169 1 12 BB TS NUT WITH BOOT 009389 1 13 BB TS CONTROL PANEL HOODED 1 14 BB TS FLAME SWITCH CONTROL 037406 1 15 BB TS FLAME SWITCH CONTROL BRACKET 012833 1 16 BB TS HI LIMIT CONTROL 004341 1 17 BB TS CONTROL PANEL BACK 1 18 BB TS BUSHING 7 8 000514 1 19 BB TS TERMINAL BOARD 000639 1 20 BB TS INS...

Страница 23: ...LIMIT TEST BUTTON 004304 1 10 TIMER ELECTRONIC 023709 2 11 MELT CONTROL 004169 1 12 NUT WITH BOOT 009389 1 13 CONTROL PANEL HOODED 1 14 FLAME SWITCH CONTROL 037406 1 15 FLAME SWITCH CONTROL BRACKET 012833 1 16 HI LIMIT CONTROL 004341 1 17 CONTROL PANEL BACK 1 18 BUSHING 7 8 000514 1 19 TERMINAL BOARD 000639 1 20 INSULATION BOARD 000263 1 21 TOGGLE SWITCH BASKET LIFT ON OFF 004499 1 22 INDICATING L...

Страница 24: ...iewing front of fryer 000390 2 9 MOTOR CW RIGHT Viewing front of fryer 000391 2 10 BUZZER ON OFF SWITCH WITH PLATE 004499 1 11 BUZZER 004223 1 12 WIRE HARNESS ASSEMBLY W PLUG 6 PRONG 019600 1 13 RECEPTACLE 6 PRONG MALE WITH WIRE HARNESS 018754 1 14 ROLLER FOR LIFT ROD 015817 2 ROLLER PIN 016393 2 ROLLER PIN LOCK 016392 2 15 LIFT ROD LEFT Viewing front of fryer 018990 1 16 LIFT ROD RIGHT Viewing fr...

Страница 25: ...N LOCK 016392 2 5 LIFT ROD FOR SPLIT BASKETS 020086 2 6 BUSHING PUSH ROD 016405 4 7 BUSHING RETAINING RING 015831 4 8 FUSE HOLDER 004335 2 9 FUSE ACTUATOR GROUND FAULT 3A SC 3 004334 2 10 TRANSFORMER 1 800 KEATING 1 11 RELAY BASKET LIFT 008088 2 12 RECTIFIER 24VD WITH WIRES 019427 1 13 UPPER ACTUATOR CLEVIS PIN 1 4 x 3 4 019218 2 14 LOWER ACTUATOR CLEVIS PIN 1 4 x 1 3 8 019219 2 4 3 7 6 1 14 5 13 ...

Страница 26: ...e saved for troubleshooting and maintenance The wiring diagrams in this section cover standard fryers which may or may not match the diagrams sent with the fryer Non standard fryers such as CPU models do not have wiring diagrams printed in this section MILLIVOLT CONTROL VALVE RESETTABLE HI LIMIT CONTROL CONTROL PANEL THERMOSTAT ON OFF SWITCH HI LIMIT TEST SWITCH LEGEND ...

Страница 27: ...5 BB WIRING DIAGRAM RESETTABLE HI LIMIT CONTROL FLAME SWITCH DOUBLE SOLENOID VALVE MELT CONTROL FRY OFF MELT SWITCH THERMOSTAT HI LIMIT TEST SWITCH PILOT ON MOMENTARY SWITCH PILOT ON MAIN POWER ON OFF SWITCH TERMINAL BOARD LEGEND CONTROL PANEL ...

Страница 28: ...A 5 15 PLUG TERMINAL BOARD DOUBLE SOLENOID VALVE PILOT ON MOMENTARY SWITCH MAIN POWER ON OFF SWITCH THERMOSTAT HI LIMIT TEST SWITCH FRY OFF MELT SWITCH RESETTABLE HI LIMIT CONTROL FLAME SWITCH MELT CONTROL LEFT TIMER RIGHT TIMER LEGEND TS WIRING DIAGRAM ...

Страница 29: ... LIMIT CONTROL FLAME SWITCH MELT CONTROL LEFT TIMER RIGHT TIMER LEGEND 120V AC MALE PLUG BASKET LIFT MOTORS LEGEND BASKET LIFT ON OFF SWITCH RIGHT TIMER LEFT TIMER MELT CONTROL FRY OFF MELT SWITCH HI LIMIT TEST SWITCH RESETTABLE HI LIMIT CONTROL FLAME SWITCH 120V AC CORD WITH PLUG NEMA 5 15 PLUG TERMINAL BOARD PILOT ON MOMENTARY SWITCH MAIN POWER ON OFF SWITCH THERMOSTAT RIGHT ACTUATOR LEFT ACTUAT...

Страница 30: ......

Страница 31: ...RRANTY CARD ON OUR WEBSITE FOR YOUR CONVENIENCE COMPANY ADDRESS CITY STATE ZIP CODE DEALER NAME DATE OF PURCHASE INVOICE SERIAL MODEL I HAVE READ THE INSTALLATION AND OPERATING INSTRUCTIONS SIGNED DATE Have your serial and model number available when ordering parts As continuous product improvement occurs specifications may be changed without notice KEATING LIMITED WARRANTY CARD FRYER GRIDDLE CUST...

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