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1-800-KEATING

www.keatingofchicago.com

Users Manual

INSTANT RECOVERY

®

GAS FRYER

SERIES 2009

READ AND SAVE THIS MANUAL FOR FUTURE REFERENCE.

Keep this manual for training new personnel.

IMPORTANT SAFETY INSTRUCTIONS

 . . . . . . . . . . . . . . . . i

INTRODUCTION

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION

DAMAGE DURING SHIPMENT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 

DROP-IN FRYER COUNTER CUT-OUT/INSTALLATION . . . . . . . . 1

FIRST STEPS

POSITIONING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

VENTILATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

NATIONAL CODE REQUIREMENT  . . . . . . . . . . . . . . . . . . . . . . . . . 2

GAS CONNECTORS & PIPE SIZE  . . . . . . . . . . . . . . . . . . . . . . . . . 2

FLEXIBLE GAS CONNECTION 

& QUICK DISCONNECT DEVICES  . . . . . . . . . . . . . . . . . . . . . . . . . 3

RESTRAINING DEVICES  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

ELECTRICAL CONNECTION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

LEVELING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

PLACING YOUR KEATING FRYER IN OPERATION

FILLING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

LIGHTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

SHUTDOWN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

COOKING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

TIMER PROGRAMMING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

OIL BREAKDOWN  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

DRAINING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

CLEANING AND BOIL-OUT  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10

OPERATOR SELF HELP CHECK LIST

 . . . . . . . . . . . . . . . 11

PREVENTATIVE MAINTENANCE

PREVENTIVE MAINTENANCE CHART  . . . . . . . . . . . . . . . . . . . . . 11

HI-LIMIT CHECK BI-MONTHLY  . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

THERMOSTAT CALIBRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

THERMOSTAT BULB POSITIONING  . . . . . . . . . . . . . . . . . . . 11-12

WARRANTY REPAIRS

 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

TROUBLESHOOTING  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15

ORDERING PARTS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PARTS LIST  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-30

WIRING DIAGRAMS  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-47

WARRANTY INFORMATION  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

CONTENTS:

IMPORTANT:

Keep a copy of your bill of sale. The date on the bill establishes the warranty period should

service be required. If service is performed, it is in your interest to obtain and keep all receipts. Keating 
commercial fryers are not intended for household use.

The Owner’s Guide provides specific operating instructions for your model. Use the Instant 
Recovery

®

Gas Fryer only as instructed in this Service Guide.

g a s F r y e r 2 0 0 9

0

8

/ 1 1

p a r t #   0 3 8 1 4 2

RECORD THE MODEL AND SERIAL 

NUMBERS OF THIS INSTANT RECOVERY

®

GAS FRYER IN THE SPACES PROVIDED.

SERIAL NO. ______________________________

MODEL NO. _____________________________

KEEP THESE NUMBERS FOR FUTURE REFERENCE.

Содержание GAS FRYER

Страница 1: ...MAINTENANCE PREVENTIVE MAINTENANCE CHART 11 HI LIMIT CHECK BI MONTHLY 11 THERMOSTAT CALIBRATION 11 THERMOSTAT BULB POSITIONING 11 12 WARRANTY REPAIRS 12 TROUBLESHOOTING 12 15 ORDERING PARTS 16 PARTS L...

Страница 2: ...F THE BUILDING OFFICIALS AND CODE ADMINISTRATORS INTERNATIONAL INC BOCA AND THE FOOD SERVICE SANITATION MANUAL OF THE FOOD AND DRUG ADMINISTRATION FDA IF NOT INSTALLED OPERATED AND MAINTAINED IN ACCOR...

Страница 3: ...efully we guarantee our full support of your claims to protect you against loss from concealed damage VISIBLE LOSS OR DAMAGE Any external evidence of loss or damage must be noted on the freight bill o...

Страница 4: ...ple fryers with a common manifold will require a minimum of 1 1 4 inch I D gas supply line The size of the gas supply pipe is very important If the pipe is too small you will have low gas pressure at...

Страница 5: ...e of the door In the U S A and Canada the electrical supply must be 120 VAC 60 Hz This appliance is equipped with a three prong 120 Volt NEMA 5 15 grounding plug for your protection against shock haza...

Страница 6: ...the main gas valve on the gas supply line to the Keating Gas Fryer is in the ON position AIR IN THE GAS SUPPLY LINE MAY REQUIRE A LONGER THAN NORMAL PERIOD OF TIME TO LIGHT YOUR FRYER DURING INITIAL I...

Страница 7: ...MAIN POWER switch to the ON position The power ON light will illuminate STEP 3 Hold the PUSH TO LIGHT switch over until the amber PILOT ON light comes on Release switch STEP 4 Set thermostat to desir...

Страница 8: ...ition STEP 2 Turn MAIN POWER switch to ON position Its green light and the timers will come on STEP 3 Light constant pilot located on left side of pilot runner tube STEP 4 Hold the PUSH TO LIGHT switc...

Страница 9: ...e desired temperature See the computer manual for more information SHUTDOWN PROCEDURE STEP 1 Turn CPU off by pressing the on off button STEP 2 Depress the main power switch to the off position STEP 3...

Страница 10: ...ry for the other timers OPERATING LOGIC When the timer is powered up the display will show the time setting for the cook time that was operated last and the relay output contacts will be open To start...

Страница 11: ...ce boil has been reached turn fryer off UNDER NO CIRCUMSTANCES SHOULD THE FRYER AND FILTER BE LEFT UNATTENDED DURING BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVE...

Страница 12: ...F WATER DROPS BELOW HEATING TRANSFER TUBES 11 Dissolve 2 3 cup of Keating Sea Powder for every five gallons of water and let soak for 1 2 hour If there is a large build up of carbonized grease allow f...

Страница 13: ...ATS These operational problems can easily be corrected by thermostat bulb positioning Keating s patented thermostat application is accurate within 2 F of the dial setting between 250 F 350 F This accu...

Страница 14: ...install compression fitting snugly into fryer vessel 5 Adjust bulb so at least 2 of bent portion of it is next to heat transfer tube and tighten compression nut onto compression fitting for fryer 10x...

Страница 15: ...orifice s and other parts as necessary f Push in and latch drain valve handle to activate rear drain safety switch Turn off fryer turn back on Runner pilot won t stay lit a Low gas supply or pressure...

Страница 16: ...Adjust pilot flame height c Install or adjust flue restrictors If problem persists contact your HVAC representative d Verify if size of incoming gas line to fryer and manifold gas pressure are adequat...

Страница 17: ...upply or pressure g Thermostat bulb improperly placed a Don t over fill baskets b Fill fryer up to Fill Level line or Max Level line as oil expands when heated c Boil out fryer See pages 9 10 Cleaning...

Страница 18: ...259 1 1 1 1 1 1 5 CONSTANT PILOT VALVE ALL 004266 1 1 1 1 1 1 6 RUNNER PILOT AIR SHUTTER NIPPLE W NUT 015747 1 1 2 2 2 3 CLIP 004090 1 1 2 2 2 3 7 RUNNER PILOT ORIFICE CALL 1 800 KEATING 1 1 2 2 2 3 3...

Страница 19: ...17 GAS FRYER ASSEMBLY Top Side Views Front View Door Catch Magnet Series 2000 to 11 2001 Top Side Views Front View Door Catch Magnet Series 2001 to current Item 22...

Страница 20: ...18 SERIES 2000 2005 RUNNER PILOT ASSEMBLY Spark Ignition Models See page 27...

Страница 21: ...4 2 3 10 10 Locknut 6 7 8 14 12 12 14 8 7 6 Locknut 11 to Gas Valve to Gas Valve 10 10 Locknut Locknut 3 6 6 7 7 8 11 14 8 10 10 6 11 14 9 3 14 14 11 Locknut 6 7 8 Models Series 2005 10x11 14AA CMG Mo...

Страница 22: ...Larger 035553 D 1 SWITCH ROCKER WHITE ON OFF 035030 E 1 HIGH LIMIT TEST SWITCH 032297 F 1 HIGH LIMIT RESETTABLE contact Keating for assistance BOTTOM MOUNT 034357 BACK MOUNT 004341 PARTS LIST CONTROL...

Страница 23: ...WITCH 037406 G 1 SWITCH ROCKER WHITE MOMENTARY PUSH TO LIGHT 032297 H 1 INDICATING LIGHT AMBER 021254 J 1 SWITCH ROCKER WHITE 058328 REPLACEMENT KIT E F CONTROL PANEL AA CM GAS SERIES 2010 Control Pan...

Страница 24: ...UNITS ONLY ON 34X24 REAR DRAIN MODEL QTY 2 G F E A B C L M D N J K H Behind High Limit O QTY DESCRIPTION P N A 1 THERMOSTAT DIAL PLATE 250 375 F 058037 B 1 THERMOSTAT KNOB 004163 C 1 GAS FRYER THERMO...

Страница 25: ...ER MOMENTARY 032297 L 1 TRANSFORMER 24VAC 024032 M 2 RELAY DPDT 24VAC 030844 N 1 MAGNETIC DRAIN SWITCH 053777 O 1 CIRCUIT BREAKER 3AMP 1 P 053338 P 1 FAT MELT 037470 Located on Rear Drain Units only D...

Страница 26: ...9 FOR ALL OTHER MODELS Control Panel Front A B C D E F G H I J K H L M O P N CONTROL PANEL TS GAS SERIES 2006 Control Panel Front QTY DESCRIPTION P N A 1 SWITCH ROCKER WHITE ON OFF 035030 B 1 SWITCH R...

Страница 27: ...O P O N J on model 34x24 only R 2 R 1 C TO 250 27 5 35 0 H R B I L A S E T A I D F I T L A 375 300 325 T3 T2 SET T1 OF CHICAGO INC KEATING R T3 T2 SET T1 OF CHICAGO INC KEATING R POWER MELT TO COOK R...

Страница 28: ...RESETTABLE 034357 J 1 CIRCUIT BREAKER 3AMP 1 P 053338 K 1 FLAME SWITCH 037406 L 1 TRANSFORMER 24VAC 024032 M 1 RELAY DPDT 24VAC 030844 N 1 MAGNETIC DRAIN SWITCH 053777 O 1 RECEPTACLE 125V 011505 P 1 C...

Страница 29: ...PTION P N A 1 PILOT BURNER ELECTRODE NG 033772 PILOT BURNER ELECTRODE LP 037436 B 1 RUNNER PILOT TUBE 10 11 14 052891 18 052507 20 052892 24 052508 34 24 C 1 SPARK IGNITION MODULE 058439 D 1 SPARK ELE...

Страница 30: ...510 13 SHAFT ACTUATOR LOWER BL S S 1 054522 14 CONNECTOR 2 CIRCUIT QUICK 1 032208 CONNECTOR CONTACT PIN MALE 2 028309 15 PIN BASKET LIFT NON ROTATIONAL 1 054760 6 5 1 2 4 3 8 7 10 9 15 11 14 12 13 NOT...

Страница 31: ...C 2 030844 RELAY DPDT 24VAC CPU MODEL 2 017673 3 RECTIFIER 24VDC 1 018321 4 BUSHING STRAIN RELIEF 5 8 HOLE 2 000470 5 BUSHING STRAIN RELIEF 3 4 HOLE 1 033800 Circuit breaker is located under the contr...

Страница 32: ...ECTRICAL BOX ASSEMBLY GAS FRYER TS and BB ONLY 2000 SERIES QTY DESCRIPTION P N A 1 TRANSFORMER 120V 240V TO 24V 024032 B 1 2 PIN CONNECTOR 032207 C 1 9 PIN CONNECTOR 028303 D 1 FAT MELT 24V 037470 D A...

Страница 33: ...CM AA 2000 ELECTRICAL ASSEMBLY FRONT DRAIN SEE INSIDE FRYER DOOR FOR CURRENT WIRING DIAGRAMS COMPONENT CODES P POWER SWITCH TH THERMOSTAT HL HIGH LIMIT AA 2007 ELECTRICAL ASSEMBLY WITH SAFE EASY FILT...

Страница 34: ...32 BB 2000 ELECTRICAL ASSEMBLY AA 2010 ELECTRICAL ASSEMBLY FRONT DRAIN...

Страница 35: ...33 BB 2006 ELECTRICAL ASSEMBLY Electrical Assembly not shown to scale BB 2000 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER...

Страница 36: ...34 BB 2006 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER 34 X 24 BB 2007 ELECTRICAL ASSEMBLY FRONT DRAIN...

Страница 37: ...35 34 X 24 BB 2008 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER 34 X 24 BB 2007 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER...

Страница 38: ...36 Electrical Assembly not shown to scale TS 2000 ELECTRICAL ASSEMBLY BB 2006 SPARK IGNITION WITH SAFE EASY FILTER...

Страница 39: ...37 TS 2007 ELECTRICAL ASSEMBLY FRONT DRAIN TS 2000 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER...

Страница 40: ...38 TS 2007 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN TS 2007 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER...

Страница 41: ...39 TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION FRONT DRAIN TS 2009 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN...

Страница 42: ...40 TS 2007 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE EASY FILTER TS 2009 ELECTRICAL ASSEMBLY BASKET LIFT FRONT DRAIN...

Страница 43: ...41 34 X 24 TS 2007 ELECTRICAL ASSEMBLY FRONT DRAIN 34 X 24 TS 2007 ELECTRICAL ASSEMBLY FRONT DRAIN...

Страница 44: ...42 34 X 24 TS 2007 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER 34 X 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY FRONT DRAIN...

Страница 45: ...43 34 X 24 TS 2007 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE EASY FILTER 34 X 24 TS 2008 AND ALL TS MODELS 2009 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER...

Страница 46: ...44 CPU 2007 ELECTRICAL ASSEMBLY WITH SAFE EASY FILTER CPU 2007 ELECTRICAL ASSEMBLY FRONT DRAIN...

Страница 47: ...45 CPU 2007 ELECTRICAL ASSEMBLY SPARK IGNITION WITH SAFE EASY FILTER CPU 2007 ELECTRICAL ASSEMBLY SPARK IGNITION FRONT DRAIN...

Страница 48: ...46 BASKET LIFT ELECTRICAL ASSEMBLY NON CPU MODELS SERIES 2007 BASKET LIFT ELECTRICAL ASSEMBLY PRE 2007 ALL FRYERS...

Страница 49: ...47 BASKET LIFT ELECTRICAL ASSEMBLY WITH CPU MODELS SERIES 2007...

Страница 50: ......

Страница 51: ......

Страница 52: ..._________________________ INVOICE NUMBER ____________________ SERIAL NUMBER ________________________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS ______________________________________________...

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