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CUSTOM
PASTA

™

SYSTEM
GAS
SERVICE
MANUAL

KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL

1-800-KEATING

www.keatingofchicago.com

Gas Pasta 0107 9/07

Содержание Gas Custom Pasta System

Страница 1: ...CUSTOM PASTA SYSTEM GAS SERVICE MANUAL KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1 800 KEATING www keatingofchicago com Gas Pasta 0107 9 07 ...

Страница 2: ...e right to change specifications at any time NOTICE NOTICE IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE NOTICE IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE INJURY OR DEATH READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE...

Страница 3: ... 6 SECTION III OPERATING THE PASTA SYSTEM Filling 6 Lighting 6 Indicating Lights 7 Cooking 7 Shutdown 7 Draining 7 8 Cleaning 8 Electronic Timers 8 9 SECTION IV MAINTENANCE Warranty Repairs 9 Preventive Maintenance 9 Calibration 10 Water Auto Fill System 10 11 SECTION V SERVICE DIAGNOSIS General 11 Water Fill and Safety Shut Off Circuit Board and Sensor Check 11 Trouble Shooting Chart 12 13 SECTIO...

Страница 4: ...s pressed and raises the baskets when the cooking cycle is complete Split baskets are required for these models SAFETY PRECAUTIONS THIS SYMBOL WARNS YOU THAT SERIOUS BURNS OR OTHER INJURIES MAY RESULT IF SAFETY INSTRUCTIONS ARE NOT FOLLOWED KEATING PASTA SYSTEMS ARE NOT INTENDED FOR USE WITH COOKING OIL This service manual should be retained in a safe place for future reference The installation of...

Страница 5: ...rations that would pose a significant risk to the consumer when the equipment is installed operated and maintained as follows Installed in accordance with all local codes or in the absence of local codes with the current National Fuel Gas Code A223 1 NFPA54 Natural Gas Installation CAN CGA B149 1 or Propane Installation Code CAN CGA B149 2 Installed under a properly designed operating exhaust hood...

Страница 6: ...than 6 from any combustible material When placed under an exhaust hood with a fire retardant system it must comply with ANSI UL 507 Latest Edition and ANSI NFPA 96 Latest Edition No frame or restriction can be constructed around the lower part of the pasta cooker that would restrict ventilation or air movement into the pasta cooker You must insure adequate air supply to the pasta cooker ALL connec...

Страница 7: ...T BE USED BEFORE OPERATING THIS PASTA SYSTEM CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY DO NOT USE AN OPEN FLAME Figure 2 3 Main Gas and Water Supply Connection FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance You will post in a prominent location instructions to be followed in the ...

Страница 8: ...ecessary if your Pasta System has an optional spark ignitor NOTE It is estimated that half of all service calls made on Keating Pasta Gas Systems result from an inadequate gas supply During installation have a gas company representative make certain that the Pasta System is receiving adequate gas pressure and volume PROPANE GAS MAY EVENTUALLY LOSE ITS ODOR AND PRECAUTIONS SHOULD BE TAKEN TO ASSURE...

Страница 9: ...e hose must be used to avoid leaking when the Pasta System is moved for cleaning If during operation the boil is killed when water automatically enters the Pasta System turn the water pressure down until water is added without killing the boil The drain terminates within inches of the floor and is designed for the standard dump to drain opening In most cases the health department will not allow a ...

Страница 10: ...NNEL WHO HAVE BEEN THOROUGHLY TRAINED IN OPERATING PROCEDURES USE ONLY KEATING APPROVED BASKETS IN YOUR PASTA SYSTEM NEVER OVERFILL BASKETS DO NOT BANG BASKETS ON BASKET HANGERS OR PASTA SYSTEM VESSEL CARE SHOULD BE TAKEN WHEN LOWERING BASKETS INTO PASTA SYSTEM TO PREVENT SPLASHING HOT WATER FROM PASTA SYSTEM VESSEL NEVER LIFT BASKETS DIRECTLY OUT OF THE PASTA SYSTEM VESSEL WITHOUT DRAINING AS SEV...

Страница 11: ...BOIL OUT TRAINED PERSONNEL MUST BE PRESENT DURING THE PROCEDURE TO PREVENT BOIL OVER OR TO TURN OFF THE POWER IF WATER DROPS BELOW HEAT TRANSFER TUBES 5 Turn Pasta System on and bring water and a gentle boil 6 Once boil has been reached turn Pasta System off 7 Dissolve 3 cups of vinegar for every five gallons of water and let soak for one hour If there is a large build up of scale allow Pasta Syst...

Страница 12: ...the set button for approximately two seconds The display will show SEt Press the button for the channel to be programmed The display will show the current setting for that channel Use the up or down button to increment or decrement the setting When the setting is correct press and hold the set button again for approximately two seconds The display will show StO for approximately two seconds and th...

Страница 13: ...ostat center bulb is recommended 4 If calibration of thermostat is found to be less than 15 F 9 44 C off simply loosen three dial plate retaining screws rotate dial plate to match thermometer reading and tighten screws If the thermostat is more than 15 F 9 44 C off then a qualified service company must be contacted to have the Pasta System properly calibrated Figure 4 2 Thermostat calibration B Th...

Страница 14: ...n areas with hard water in installations with softened water due to the salt in the water or when oil or salt is placed in the water for cooking The brush must be checked on a regular basis and replaced whenever it starts to wear Replacement brushes can be ordered under part number 009297 Do not store the sensor brush in the sensor tube as it could contact the sensors which could allow the water l...

Страница 15: ...Dirty runner pilot tube or pilot c Low pilot flame height d Flame switch is faulty e Momentary switch is faulty f Exhaust problems or drafts in kitchen g Delayed ignition a Verify if size of incoming gas line to Custom Pasta System and manifold gas pressure is adequate b Turn Custom pasta System and manual gas valve orifice s off Clean orifice s and pilot tube c Verify if size of incoming gas line...

Страница 16: ... System to proper level b Check low water safety shut off system Custom Pasta System vessel boiling over or excessive starch overflow a Product overloaded in Custom Pasta System vessel b Excessive amounts of starch causing foam a Follow recommended cooking production figures in determining proper size of loads b Replace water then clean sensors and vessel Basket Lift mechanism won t operate a Conn...

Страница 17: ...eplace flame switch Part 004311 Timers counting down in the wrong mode Not minutes and seconds a Reset the timer see instructions on page 9 Water leaking in the rear of the Custom Pasta System a Replace fill hose Part 033495 Sold per foot Burners won t come on gas runner bar may be lit a Verify operating instructions in this manual See page 9 b Clean the sensors with brush and vinegar c Adjust sen...

Страница 18: ...connect wires from the board 3 Unscrew mounting screws There are three of them per board 4 Replace the board 5 Reconnect the wires 6 Adjust sensitivity 7 Close the box 8 Seal the box using silicone and filling all openings and gaps if the box is made out of aluminized material Rubber sealed box does not need to be sealed ...

Страница 19: ...e tubes for optimum heat distribution On constant pilot models the pilot light will be between 3 8 to 1 2 high and will use about 180 BTU s of gas per hour ITEM DESCRIPTION QUANTITY PART NUMBER 1 THERMOSTAT 2 031466 2 DIGITAL TIMER S 2 056921 3 TOGGLE SWITCH 1 004501 4 INDICATING LIGHT AMBER PILOT ON 1 031624 5 INDICATING LIGHT GREEN SECONDARY BURNER ON 1 009375 6 INDICATING LIGHT BLUE AUTOMATIC F...

Страница 20: ...NG LIGHT GREEN SECONDARY BURNER ON 1 009375 5 UNUSED 3 6 DIGITAL TIMER S 2 056921 7 THERMOSTAT 2 031466 8 DIAL PLATE 2 034975 9 THERMOSTAT KNOB 2 004163 10 FLAME SWITCH NOT SHOWN 1 037406 11 LOW WATER SAFETY CONTROL A BOARD NOT SHOWN 1 001167 12 AUTOMATIC WATER FILL CONTROL B BOARD NOT SHOWN 1 001166 MANUAL FILL CUSTOM PASTA SYSTEM CONTROL PANEL WITH DIGITAL TIMERS ...

Страница 21: ... 10 RUNNER PILOT ORIFICE HOLDER STRAIGHT 004142 1 1 2 11 RUNNER PILOT 90 ELBOW 1 4 1 8 015746 1 2 2 2 12 RUNNER PILOT 90 ORIFICE HOLDER CM 005742 1 13 RUNNER PILOT SOLENOID ADAPTER 005743 2 1 1 1 RUNNER PILOT SOLENOID ADAPTER CM 005743 1 14 RUNNER PILOT SOLENOID ADAPTER 005744 1 1 1 15 BURNER ORIFICE CALL 1 800 KEATING 3 4 4 5 16 DOOR CATCH ROLLER STYLE ALL 004540 1 1 1 1 17 DRIP CUP INSIDE DOOR N...

Страница 22: ... 016346 1 1 1 29 HI LIMIT CONTROL W RESET ALL 034357 1 1 1 1 30 THERMOSTAT ALL SEE PAGE 18 31 SECONDARY THERMOSTAT ALL SEE PAGE 18 32 BASKET HANGER MOUNTING BLOCK ALL LEFT 004539 1 1 1 1 CENTER 003813 1 1 1 RIGHT 004538 1 1 1 1 33 BASKET HANGER RODS Old Style ALL SEE BELOW 2 2 2 2 34 BASKET HANGER New Style ALL SEE BELOW 1 1 1 1 BOLT1 4 20 1 2 SHOULDERW FLATS NewStyle ALL 016782 1 1 1 1 ITEM DESCR...

Страница 23: ...20 PASTA SYSTEM WIRING DIAGRAM ...

Страница 24: ...21 GAS PASTA SYSTEM WITH BASKET LIFT WIRING DIAGRAM ...

Страница 25: ...R PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS E XCLUSIONS The warranties provided by Keating of Chicago Inc do not apply in the following instances 1 Defects arising out of or resulting from improper installation or maintenance abuse misuse modification or alteration by unauthorized service personnel or any other condition not attributable to a defect in material or workmanship Proper in...

Страница 26: ...______ SERIAL NUMBER ______________________________ FRYER FILTER SYSTEM GRIDDLE REMARKS ____________________________________ TOP SIDE COOKER HOT PLATE PASTA PLUS I HAVE READ THE INSTALLATION AND OPERATION INSTRUCTIONS SIGNED ________________________________________________________________________ DATE ____________________ Serving Those Who Serve The Very Best SERVICE INFORMATION If you have a serv...

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