background image

Manifold Gauge

Pressure gauge

Compound gauge

High pressure 

valve

-76cmHg

Charge hose

Low pressure valve

Vacuum 

pump

Low pressure 

valve

Pressure hose /

Charge hose

Flare nut

Cap

Valve stem

Valve body

 Page 35 

10. Air Evacuation

Preparations and Precautions

Air and foreign matter in the refrigerant circuit can cause 

abnormal rises in pressure, which can damage the air 

conditioner, reduce its efficiency, and cause injury. Use 

a vacuum pump and manifold gauge to evacuate the 

refrigerant circuit, removing any non-condensable gas 

and moisture from the system.
Evacuation should be performed upon initial installation 

and when unit is relocated.

BEFORE PERFORMING EVACUATION

 

5

Check to make sure the connective pipes between 

the indoor and outdoor units are connected properly.

 

5

Check to make sure all wiring is connected properly.

Evacuation Instructions

1.  Connect the charge hose of the manifold gauge to 

service port on the outdoor unit's low pressure valve.

2.  Connect another charge hose from the manifold 

gauge to the vacuum pump.

3.  Open the Low Pressure side of the manifold gauge. 

Keep the High Pressure side closed.

4.  Turn on the vacuum pump to evacuate the system.
5.  Run the vacuum for at least 15 minutes, or until the 

Compound Meter reads -76cmHG (-10

5

 Pa).

6.  Close the Low Pressure side of the manifold gauge, and 

turn off the vacuum pump.

7.  Wait for 5 minutes, then check that there has been no 

change in system pressure.

8.  If there is a change in system pressure, refer to Gas 

Leak Check section for information on how to check for 

leaks. If there is no change in system pressure, unscrew 

the cap from the packed valve (high pressure valve).

9.  Insert hexagonal wrench into the packed valve (high 

pressure valve) and open the valve by turning the 

wrench in a 1/4 counterclockwise turn. Listen for gas 

to exit the system, then close the valve after 5 seconds.

10.  Watch the Pressure Gauge for one minute to make sure 

that there is no change in pressure. The Pressure Gauge 

should read slightly higher than atmospheric pressure.

11.  Remove the charge hose from the service port.

12.  Using hexagonal wrench, fully open both the high 

pressure and low pressure valves.

13.  Tighten valve caps on all three valves (service port, high 

pressure, low pressure) by hand. You may tighten it 

further using a torque wrench if needed.

OPEN VALVE STEMS GENTLY

When opening valve stems, turn the hexagonal wrench 

until it hits against the stopper. Do not try to force the valve 

to open further.

Содержание Prodigy Pro Series

Страница 1: ...manual for future reference Please check the applicable models technical data F GAS if any and manufacturer information from the Owner s Manual Product Fiche in the packaging of the outdoor unit Europ...

Страница 2: ...ions 4 Owner s Manual Unit Specifications and Features 8 1 Indoor unit display 8 2 Operating temperature 9 3 Other features 10 4 Setting angle of airflow 11 5 Manual operation without Remote 11 Care a...

Страница 3: ...cables 25 7 Wrap piping and cables 26 8 Mount indoor unit 27 Outdoor Unit Installation 27 1 Select installation location 27 2 Install drain joint 28 3 Anchor outdoor unit 28 4 Connect signal and power...

Страница 4: ...a burning smell immediately turn off the unit and disconnect the power Call your dealer for instructions to avoid electric shock fire or injury Do not insert fingers rods or other objects into the air...

Страница 5: ...cord to power the unit Do not share the electrical outlet with other appliances Improper or insufficient power supply can cause fire or electrical shock The product must be properly grounded at the t...

Страница 6: ...tall the unit within 1 meter 3 feet of any combustible materials 8 Do not install the unit in a location that may be exposed to combustible gas leaks If combustible gas accumulated around the unit it...

Страница 7: ...lth and is bad for the environment Hazardous substances may leak into the ground water and enter the food chain WARNING for Using R32 Refrigerant When flammable refrigerant are employed appliance shal...

Страница 8: ...tive Clean feature is turned on For Inverter split type when Self Clean feature is turned on For fixed speed type when 8 C heating mode is turned on some units when ECO feature is activated some units...

Страница 9: ...perature ranges certain safety protection features may activate and cause the unit to disable Inverter Split Type FOR OUTDOOR UNITS WITH BASEPAN HEATER OR CRANKCASE HEATER When outside temperature is...

Страница 10: ...ting with hot air to blow dry the evaporator thus preventing the growth of mold and keeping the inside clean When this function is turned on the indoor unit display window appears CL after 20 to 45 mi...

Страница 11: ...airflow can be set by remote control Please refer to the Remote Control Manual Manual Operation withou remote CAUTION The manual button is intended for testing purposes and emergency operation only Pl...

Страница 12: ...n the front panel This can cause the panel to deform or become discolored Cleaning Your Air Filter A clogged air filter can reduce the coolign efficiency of your unit can also make the air flow irregu...

Страница 13: ...splay To reset the reminder press the LED button on your remote control 4 times or press the MANUAL CONTROL button 3 times If you don t reset the reminder the CL indicator will flash again when you re...

Страница 14: ...ushing air sound may occur when the louver resets its position A squeaking sound may occur after running the unit in HEAT mode due to expansion and contraction of the unit s plastic parts Both the ind...

Страница 15: ...nearest customer service center Provide them with a detailed description of the unit malfunction as well as your model number Troubleshooting When troubles occur please check the following points bef...

Страница 16: ...ing performance The outdoor temperature is extremely low Use auxiliary heating device Cold air is entering through doors and windows Make sure that all doors and windows are closed during use Low refr...

Страница 17: ...older optional 1 Mounting plate 1 Fixing screw for remote controller holder optional 2 Anchor 5 8 depending on models Small Filter Need to be installed on the back of main air filter by the authorized...

Страница 18: ...ation Location Determine Wall Hole Position Attach Mounting Plate Drill Wall Hole Connect Piping Connect Wiring Prepare Drain Hose Wrap Piping and Cable Mount Indoor Unit Page 18 5 Installation Summar...

Страница 19: ...tch 1 2 1 Wall Mounting Plate 2 Front Panel 3 Power Cable 4 Louver 5 Air filter pull it out 6 Drainage Pipe 7 Signal Cable 8 Refrigerant Piping 9 Remote Controller 10 Remote Controller Holder Some Uni...

Страница 20: ...ctive piping step for the signal cable and refrigerant piping that connect the indoor and outdoor units The default position for all piping is the right side of the indoor unit while facing the unit H...

Страница 21: ...le This protects the edges of the hole and will help seal it when you finish the installation process CAUTION When drilling the wall hole make sure to avoid wires plumbing and other sensitive componen...

Страница 22: ...side piping please make sure that the pipes come out horizontally so as not to affect the lower panel installation CAUTION Be extremely careful not to dent or damage the piping while bending them awa...

Страница 23: ...the holder at the back of the unit to prop up the unit giving you enough room to connect the refrigerant piping signal cable and drain hose 5 Connect the indoor unit s refrigerant piping to the connec...

Страница 24: ...a licensed electrician 2 All electrical connections must be made according to the Electrical Connection Diagram located on the panels of the indoor and outdoor units 3 If there is a serious safety iss...

Страница 25: ...ed on the side panel of the unit Refer to this nameplate to choose the right cable fuse or switch 1 Open and fix the position of the panel then open the covers of the two lock blocks unscrew the screw...

Страница 26: ...ENDS OF PIPING When wrapping the bundle keep the ends of the piping unwrapped You need to access them to test for leaks at the end of the installation process refer to Electrical Checks and Leak Chec...

Страница 27: ...the base pad to prevent ice buildup and coil damage Mount the unit high enough to be above the average accumulated area snowfall The minimum height muse be 18 inches DO NOT install unit in the followi...

Страница 28: ...r seal see Fig B do the following 1 Insert the drain joint into the hole in the base pan of the unit The drain joint will click in place 2 Connect a drain hose extension not included to the drain join...

Страница 29: ...rill holes for expansion bolts 3 Place a nut on the end of each expansion bolt 4 Hammer expansion bolts into the pre drilled holes 5 Remove the nuts from expansion bolts and place outdoor unit on bolt...

Страница 30: ...crimp u lugs on the ends of the wires PAY ATTENTION TO LIVE WIRE While crimping wires make sure you clearly distinguish the Live L Wire from other wires WARNING ALL WIRING WORK MUST BE PERFORMED STRIC...

Страница 31: ...ications on the maximum length and drop height of piping Maximum Length and Drop Height of Refrigerant Piping per Unit Model Model Capacity Btu h Max Length m Max Drop Height m R 32 Inverter Split Air...

Страница 32: ...insulating material 3 Place flare nuts on both ends of pipe Make sure they are facing in the right direction because you can t put them on or change their direction after flaring 4 Remove PVC tape fro...

Страница 33: ...2 23 7 0 91 0 93 DO NOT USE EXCESSIVE TORQUE Excessive force can break the nut or damage the refrigerant piping You must not exceed torque requirements shown in the table above Instructions for Conne...

Страница 34: ...unit is installed higher than the indoor unit It is recommended that you do not extend the vertical suction Proper oil return to the compressor must be maintained with the speed of the suction gas If...

Страница 35: ...the vacuum pump to evacuate the system 5 Run the vacuum for at least 15 minutes or until the Compound Meter reads 76cmHG 105 Pa 6 Close the Low Pressure side of the manifold gauge and turn off the vac...

Страница 36: ...ant to be charged can be calculated using the following formula ADDITIONAL REFRIGERANT PER PIPE LENGTH Connective Pipe Length m Air Purging Method Additional Refrigerant Standard pipe length Vacuum Pu...

Страница 37: ...ng resistance tester Grounding resistance must be less than 0 1 DURING TEST RUN Check for Electrical Leakage During the Test Run use an electroprobe and multimeter to perform a comprehensive electrica...

Страница 38: ...CHECK PIPE CONNECTIONS During operation the pressure of the refrigerant circuit will increase This may reveal leaks that were not present during your initial leak check Take time during the Test Run...

Страница 39: ...ange without prior notice for product improvement Consult with the sales agency or manufacturer for details Any updates to the manual will be uploaded to the service website please check for the lates...

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