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CLASSIC 800 Product Manual

CLASSIC

™

800

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Thermal Dispersion

CLASSIC

™

800 Technical Specifications

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Applications:

•

Flow, Level, Interface & Temperature

Process Connections:

•

1/2”, 3/4”, 1”, 1-1/4”, 1-1/2” & 2” MNPT

•

3/4” FNPT & Flanged InLine

•

Flanged & Sanitary 1” to 3.5” Tri-Clamp

•

Threaded (1” MNPT) & Flanged

Retractable Packing Glands

Insertion ‘U’ Lengths:

•

Imperial:

1.2”, 2”, 3”, 4”, 6”, 9”, 12” & 18” standard

Model 828 (Sanitary) - 2”, 3”, 4” & 6” only

•

Metric:

3, 5, 7.5, 10,15, 23, 30 & 45 cm standard

Model 828 (Sanitary) - 5, 7.5, 10 & 15 cm only

•

Custom Lengths:

Available in 1/2” or 1 cm increments

Min. 1.2” - Max. 120” (3.0 - 305 cm) model

dependant

Wetted Materials:

•

316/316L Stainless Steel - standard

•

Titanium Gr. 2, Hastelloy

C-276

•

316/316L Stainless Steel c/w Nickel Braze

(830 & 832 InLine Models)

•

Highly Saturated Nitrile

(Pressure Seal - 814 & 816 Packing

Gland Models)

Enclosure Material:

•

Copper-free Aluminum

(does not exceed 0.4% copper)

•

Powder Coated Polyester TGIC

(polyester triglycidyl isocyanurate)

•

NEMA 4 / Type 4 / IP55

•

1” FNPT Conduit Connection

•

Buna O-ring on Cover

Temperature Range – Continuous Service:

•

Sensors:

-45°C to +200°C (-50°F to +392°F)

(Models 814 & 816: -45°C to +160°C [-50°F to

+320°F])

•

Electronics:

-55°C to +65°C (-67°F to +149°F)

Note:

For temperatures above +65°C (+149°F)

electronics must be remotely mounted.

•

Storage:

-55°C to +75°C (-67°F to +167°F)

Operating Pressure - Sensor:
Threaded Style:

•

Maximum Working Pressure:

24 MPa (3500 psig) dependent on

model and material of construction

Flanged Style:

•

Maximum Working Pressure:

per flange rating

Sanitary Tri-Clamp

Style:

•

Maximum Working Pressure:

per flange rating

Switch / Transmitter Switch Point Range

(Insertion Style - 1/2” to 2”MNPT, Flanged):

•

Water-based Liquids:

0.01 to 3.0 ft./sec. (0.003 to 0.9 meters/sec.)

•

Hydrocarbon-based Liquids:

0.01 to 5.0 ft./sec. (0.003 to 1.5 meters/sec.)

•

Gases:

0.25 to 254 sfps (0.076 to 77 smps)

Standard conditions: 21°C (70°F) at 14.7 psi (1 atm)

Switch / Transmitter Switch Point Range

(InLine Style):

•

Water-based Liquids:

0.015 to 50 cc/sec.

•

Hydrocarbon-based Liquids:

0.033 to 110 cc/sec.

•

Gases:

0.6 to 20,000 cc/sec.

Standard conditions: 21°C (70°F) at 14.7 psi (1 atm)

Accuracy:

•

Flow Service:

±1% set point velocity over operating range of

±28°C (±50°F)

•

Level Service:

±0.25 inches (±0.64 cm)

CLASSIC

™

800 Specifications

Содержание CLASSIC 810

Страница 1: ...CRN Canadian Registration Number Product Manual CLASSIC Series Thermal Thermal Flow Level Interface Temperature Switches Transmitters CRN Canadian Registration Number...

Страница 2: ...ptimum product performance make sure you thoroughly understand the contents before installing using or maintaining this product For equipment service or support needs please contact your local represe...

Страница 3: ...Top Mount 10 Horizontal Pipe Bottom Mount 10 Vertical Pipe Side Mount Acceptable 11 Vertical Pipe Side Mount Downward Flow 11 Vertical Pipe Top Bottom Mount Less Desirable 11 IV INSTALLING THE SENSOR...

Страница 4: ...38 LED Fault Indicator 39 7 TROUBLESHOOTING How to Reset the CLASSIC Factory Settings 40 Resistance Values for Sensor Wiring 41 Return of Material 42 Hazardous Materials 42 Service Technical Support C...

Страница 5: ...ure 5 Insertion U Length 10 Figure 6b Horizontal Pipe Top Bottom Mounting 10 Figure 8 Vertical Pipe Flow Up Down 11 Figure 7 Horizontal Pipe Sensor Positioning 11 Figure 9 Sensor Orientation for Horiz...

Страница 6: ...a O ring on Cover Temperature Range Continuous Service Sensors 45 C to 200 C 50 F to 392 F Models 814 816 45 C to 160 C 50 F to 320 F Electronics 55 C to 65 C 67 F to 149 F Note For temperatures above...

Страница 7: ...point Relay Temperature Mode Configuration Heater Power setting1 Zero and Span settings1 Analog 4 20 mA output configuration1 View and Print Graphing Trend function Configuring settings write to devi...

Страница 8: ...the switch to stabilize before making any adjustments 2 Primary Settings The following are the basic configurations for the CLASSIC 800 Series Electronics Modules 1 Relay 1 2 Relay 2 3 Set Point 1 4 S...

Страница 9: ...n Style 1 ANSI 150 through 10 ANSI 900 Flanges CLASSIC 814 Flanged Retractable Packing Gland Insertion Style 1 1 2 through 10 ANSI 150 Flanges CLASSIC 816 Threaded Retractable Packing Gland Insertion...

Страница 10: ...rror or fault condition Set Point 1 On steady when viewing Set Point 1 Set Point 2 On steady when viewing Set Point 2 Run Mode Flashing when switch is operating Bypass Flashing when the Start up Bypas...

Страница 11: ...iagnostics on the Electronics Module and the sensor elements Any open or shorted connection will result in an error indication that also opens all output contacts and disables the heater circuitry An...

Страница 12: ...00 will be stable and repeatable under stable process conditions The CLASSIC 800 may be setup in the field by the user for flow level or interface with air gases liquids or slurries The CLASSIC 800 ma...

Страница 13: ...es Assuming a constant heater power and a consistent process media as the velocity of the process increases so does the Thermal Signal represented by movement of the illuminated LED to the right For e...

Страница 14: ...NC R2NO R2CM R1NC R1NO R1CM VAC H VAC N COM VDC 485 T 485 485 485 C Positive 12 24 VDC LOOP PLC Unipolar Voltage Input 0 5 VDC 250 Ohm Typical COM Switch Power Supply Negative Common VDC Switch Power...

Страница 15: ...cs to be mounted remotely from the sensor Consult telematic com or the factory for more information The continuous operating temperature limits of the sensors are 45 C to 200 C 50 F to 392 F Turbulenc...

Страница 16: ...or temperature Insufficient straight run Turbulence Aerated fluids Air Gas Inconsistent process composition or temperature Wet or saturated air gas Slurries Inconsistent process composition or temper...

Страница 17: ...ids Liquid to Liquid Consistent process composition temperature Non turbulent applications Large differential in thermal conductivities Air or Gas to Liquid Consistent process composition temperature...

Страница 18: ...e 5 Horizontal Pipe Side Mount Ideal As shown in Figure 6a ensure sensing tip is inserted to a point between 5 and 75 of the inside diameter of the pipe Avoid locations where sediment may accumulate a...

Страница 19: ...ch in vertical piping Telematic strongly recommends installing thermal switches at a point of UPWARD process flow to ensure continued total immersion of the sensing tip Vertical Pipe Side Mount Downwa...

Страница 20: ...langes To ensure a correct seal on mating flanges mount and tighten flanges according to ANSI standards 2 Sensor Orientation To optimize the sensor s performance ensure the sensor is positioned as out...

Страница 21: ...d continuity 3 Do not run the transient protection ground wire in the same conduit as the signal wiring as the ground wire may carry excessive current if a lightning strike occurs 2 Wiring Connections...

Страница 22: ...the Electronics Module should be gently positioned between the outside of the Mounting Base Plate with green black connectors and the inside of the enclosure If the excess length of the cable interfer...

Страница 23: ...LED TERMINATOR NEGATIVE DATA LINE POSITIVE DATA LINE COMMON GROUND 4 20 mA ANALOG OUT 4 20 mA ANALOG OUT NORMALLY CLOSED NORMALLY OPEN COMMON NORMALLY CLOSED NORMALLY OPEN COMMON AC DC RS 485 RELAY 2...

Страница 24: ...y As the heater element warms up the switch transmitter will respond to the process conditions and this LED indicator will move to the left Relay 1 and or Relay 2 LEDs may illuminate depending upon th...

Страница 25: ...rrow Adjust selection as per Set Mode function Right Arrow Adjust selection as per Set Mode function 1 No function in Set Mode 2 No function in Set Mode Display Panel Button Functions RUN Mode and SET...

Страница 26: ...ion for the CLASSIC 800 is rated at a maximum of 6 VA watts The maximum rating is based on the assumption that both relays are energized the heater is at maximum power and several LEDs are illuminated...

Страница 27: ...y 1 2 Energized Modes 1 Press SET until the Relay 1 or Relay 2 LED is on solid and the Run Mode LED is off 2 The Thermal Signal Bar Graph shows the Relay Mode For Low Flow the first six 0 25 LED s are...

Страница 28: ...n Thus in the event of a power failure cable break self test failure or other loss of electrical power the contact is opened the relay is de energized and an alarm will result A common Fail safe setup...

Страница 29: ...ault LED is on solid the Run Mode LED will be off 2 The Thermal Signal Bar Graph shows the 4 20 Fault Mode For 3 0 mA the 0 25 LED s are on solid for 21 mA the 75 100 LED s are on solid 3 To adjust th...

Страница 30: ...0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Thermal Signal 100 0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Set Point 1 L...

Страница 31: ...ode equals 5 seconds therefore the maximum time in Bypass is 100 seconds Instead of measuring from 0 to 100 percent the Thermal Signal Bar Graph shows the delay from 0 to 100 seconds If the Start up B...

Страница 32: ...re heat is required In level applications the amount of heat in part determines the reaction time The CLASSIC 800 s sensor heater produces 2 watts at full power The main processor continuously and aut...

Страница 33: ...or Adjust the Node Unit Address 1 Press and release SET until the Relay 2 LED is flashing AND the Run Mode LED is off 2 The Thermal Signal Bar Graph now displays the value of the Software Revision and...

Страница 34: ...release RUN to return to Run Mode Figure 21 4 20 mA 20 4 mA Output Mode Thermal Signal 100 0 Relay 1 Relay 2 Fault Set Point 1 Set Point 2 Run Mode Bypass RUN SET 1 2 CLASSIC Thermal Signal 100 0 Rel...

Страница 35: ...all times The Scaled Bar Graph View can only be displayed by pressing and holding the Left Arrow while in Run Mode When the zero 0 and 100 LEDs illuminated the switch is set for the widest range poss...

Страница 36: ...gle LED displays Pointer Single LED displays Pointer Increase Set Point Increase Set Point Decrease Set Point Decrease Set Point 9 View or Adjust the 0 100 Thermal Signal LEDs 1 Press and release SET...

Страница 37: ...re Mode Start up Bypass Timer Heater Setting and Lock or Unlock the Display Panel The RCM Software includes a Thermal Graph screen which provides a graphical display of the process condition The Therm...

Страница 38: ...on AC vs DC termination of RS 485 networks contact Kayden technical support at telematic com Notes For more information see Figures 11 12 USB to RS 232 DB 9 Adapter Adapts the Kayden SCA to USB for co...

Страница 39: ...g 2 Extra caution should be taken not to over tighten the sensor threads while installing 3 Install the CLASSIC taking into account the orientation of the sensor as described below 4 Keep in mind the...

Страница 40: ...ARROW LEFT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW RIGHT ARROW Po...

Страница 41: ...se operating instructions These operating instructions include all important information required for the installation and operation of this product They supplement the full Product Manual and the rel...

Страница 42: ...at can be set between 0 100 in 5 increments Since the energy added by the heater is used in determining the Thermal Signal altering the amount of heat changes the Thermal Signal If the heater power is...

Страница 43: ...ads with a thin layer of thread tape or sealant lubricant Most Fault conditions and reported failures are actually caused by loose broken or improper electrical connections Ensure that the connections...

Страница 44: ...mbination of several factors relative to temperature should be considered when mounting the switch transmitter A High temperatures of the process material which may over time become a convective heat...

Страница 45: ...ameters Range Heater Power Set Point 6 Using the Kayden RCM Software to Satisfy Preventative Maintenance Requirements One feature of the Kayden RCM Software is the Configuration function which automat...

Страница 46: ...111011 12 00001100 28 00011100 44 00101100 60 00111100 13 00001101 29 00011101 45 00101101 61 00111101 14 00001110 30 00011110 46 00101110 62 00111110 15 00001111 31 00011111 47 00101111 63 00111111 2...

Страница 47: ...omatically recorded in the EVENT LOG The EVENT LOG may be viewed by in the Kayden RCM Software In the event a FAULT occurs the Display Panel will display a FAULT LED If the unit enters FAULT MODE one...

Страница 48: ...of all LEDs followed by a pause and two more flash Warning All configuration changes will be lost and the unit set back to the factory defaults Should not be performed without consulting Kayden Techn...

Страница 49: ...hermal Signal Bar Graph Displays the Thermal Signal rate of Thermal Dispersion by default which represents the process condition Flow Level as determined by the setup Other values may be displayed dep...

Страница 50: ...t are contaminated with any hazardous material It is solely the Customers responsibility to ensure any and all items returned to Telematic have been thoroughly and completely decontaminated Service Te...

Страница 51: ...nics Module and Terminal Wiring Assembly Reference RTD The Reference RTD detects and outputs a signal to the Electronics Module which is proportionate to the process media temperature Relay 1 Indicate...

Страница 52: ...CLASSIC 810 812 828 CLASSIC 810 Threaded CLASSIC 812 Flanged CLASSIC 828 Sanitary Flanged OD RAE RAD RAC 1 05 0 90 0 69 Inches cm 2 66 2 29 1 75 For dimensions on all process connections go to telema...

Страница 53: ...Shop Online 45 CLASSIC 800 Product Manual Outline Dimensional Drawings CLASSIC 830 CLASSIC 830 InLine Threaded Horizontal CLASSIC 830 InLine Threaded Vertical Inches cm...

Страница 54: ...800 Product Manual Outline Dimensional Drawings CLASSIC 832 816 CLASSIC 832 InLine Flanged Horizontal CLASSIC 832 InLine Flanged Vertical CLASSIC 816 Retractable Packing Gland Threaded 1 MNPT to 50 ps...

Страница 55: ...imensional Drawings CLASSIC 816 814 CLASSIC 816 Retractable Packing Gland Threaded 1 MNPT c w Retaining Chain to 125 psi CLASSIC 816 Retractable Packing Gland Threaded 1 MNPT to 500 psi CLASSIC 814 Re...

Страница 56: ...ct Manual Outline Dimensional Drawings CLASSIC 814 Remote Electronics Enclosure Flameproof CSA CLASSIC 814 Retractable Packing Gland Threaded 1 MNPT c w Retaining Chain to 125 psi Inches cm Note Suita...

Страница 57: ...osure Front View Sensor and Remote Enclosure Side View MOUNT SENSOR AND REMOTE ENCLOSURE USING FNPT ENTRY 1 FNPT ELECTRICAL ENTRY 1 FNPT ELECTRICAL ENTRY 1 FNPT ELECTRICAL ENTRY FIELD WIRING Remote El...

Страница 58: ...Packing Gland Insertion Style 1 MNPT CLASSIC 828 Sanitary Flanged Insertion Style 1 1 5 2 2 5 3 Tri Clamp Flanges CLASSIC 830 Threaded InLine Style 3 4 FNPT CLASSIC 832 Flanged InLine Style 3 4 ANSI 1...

Страница 59: ...50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Aluminum CODE B G Cover Fo...

Страница 60: ...n 1 2 1 0 cm increments Custom U Lengths Use 4 digits preceded by an I i e 3 5 U I0035 M cm CODE C Input Power 12 24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Int...

Страница 61: ...30 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Aluminum CODE B G C...

Страница 62: ...0 0160 M cm 7 72 relative to ange size rating CODE A Bleed Port 1 4 Threaded Standard CODE H V Sensor Orientation Horizontal Vertical CODE 0 1 Pipe Schedule Schedule 40 Schedule 80 Standard CODE C Inp...

Страница 63: ...24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Al...

Страница 64: ...er 12 24 VDC and 115 230 VAC 50 to 60 Hz Electronics Microprocessor Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flamepro...

Страница 65: ...Controlled with User Interface Two SPDT sealed relay contacts Modbus via RS 485 4 20 mA current loop CODE 1 Local Enclosure Flameproof Aluminum CODE B G Cover For Local Enclosure Blind Cover Flameproo...

Страница 66: ...those best suited to your application View and print Product Manuals View and print Outline Dimensional Drawings Wiring Diagrams Parts Lists View and print Quick Setup Guides View and print Product Sp...

Страница 67: ...CLASSIC 800 Product Manual CLASSIC 800 59 Shop Online Thermal Dispersion CLASSIC 800 1 Shop Online Notes...

Страница 68: ...Thermal Dispersion CLASSIC 800 1 Shop Online Notes CLASSIC 800 Product Manual CLASSIC 800 60 Shop Online...

Страница 69: ...Thermal Dispersion CLASSIC 800 1 Shop Online Notes CLASSIC 800 Product Manual CLASSIC 800 61 Shop Online...

Страница 70: ...tional purposes only The information contained herein is believed to be reliable but no representations guarantees or warranties of any kind are made as to its accuracy suitability for particular appl...

Страница 71: ...eligible for this guarantee as they are manufactured specifically to the customers individual and unique requirements Ship returns prepaid Please note the refund or credit will not include any charge...

Страница 72: ...tion about the CLASSIC Series or any of Kayden s other products please visit telematic com DOC PM 800 005 Effective February 2016 Supercedes January 2016 PM 800 005 012 This is a Controlled Document a...

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