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Operating Manual

Original Operating Manual

After installing or removing a cylinder (37) and nut (26), always check the clearance
(28) between the cylinder mount and nut (26) of the cylinder (27). Cylinders are
installed with axial clearance of 1.5 to 2 mm.

6.3.4 Identification plate and caution board

Number

Description

KAUP order number

Identification plate

only by Quality

department

Before putting into operation
carefully read and take note of the
operating and security instructions.

0100016401

Содержание 3

Страница 1: ...Original Operating Manual 1 Edition 09 17 Subject to modifications Rotators 3 5T351 2 3 5T391 2 3 5T351 2 Rotator without sideshift and slewing ring internal gearing 3 5T391 2 Rotator with sideshift and slewing ring internal gearing ...

Страница 2: ... use 5 2 Safety aspects 6 3 Design 7 3 1 Efficient equipment settings on electric vehicles 7 3 2 Proper use of the equipment 7 3 3 Improper use 8 3 4 Hydraulic oil flow required 8 4 Installation and checking out 9 4 1 Installation 9 4 1 1 Modell T351 2 and T391 3 9 4 1 2 Fork carriage 10 4 2 Checking out 11 4 2 1 Bleeding the hydraulic system 11 4 2 2 Adjustment after putting into service 11 5 Ope...

Страница 3: ...of the Operating Manual 22 12 EC Declaration of Conformity Summary 22 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 6021 865 395 0049 0 6021 865 284 0049 0 6021 865 352 Orders for spare parts Domestic 0049 0 6021 865205 0049 0 6021 865251 Orders for spare parts Export 0049 0 6021 865344 0049 0 602...

Страница 4: ... following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Specific details relating to the efficient use of the attachment and other advice Lists are denoted by a shadowed box Steps to be performed by the operator are denoted by a black dot 1 In illustrations ...

Страница 5: ...onents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments are intended for use under the following climatic conditions Average ambient temperature for continuous operation 25 C Allowable maximum ambient temperature short term up to 1h 40 C Allowable minimu...

Страница 6: ...a safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes and faults in operation of the attachment that affect safety The attachment shall be shut down Use aids to vision e g mirrors camera etc where goods being transported obstruct vision Only allow work o...

Страница 7: ...lower brackets 11 The optional side shift 12 is equipped with support rollers 13 and is bolted or welded onto the ground plate 1 3 1 Efficient equipment settings on electric vehicles Please use our reference values for setting the lift trucks and attachments These are found at www kaup de in the Services Product Support section 3 2 Proper use of the equipment Rotators are intended for rotating loa...

Страница 8: ...persons with the load or load handling devices Mounting auxiliary equipment on the attachment such that the original mode of usage is changed e g fork extensions must be authorised by the manufacturer 3 4 Hydraulic oil flow required When the hydraulic oil flow is insufficient the speed of rotation of the rotary units at the attachments will be reduced When the hydraulic oil flow is too high the hy...

Страница 9: ...issioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting means Capacity 250 kg M16 1200 kg M16 2000 kg M16 Part no 9710160008 0360010201 0360010301 4 1 1 Modell T351 2 and T391 3 ...

Страница 10: ...ws 5 with a torque of 190 Nm Connect the hose lines 7 to the hydraulic connectors on the lift truck Demount the safety retaining stops 8 and limit stops 9 and slide the fork arms from the side onto the fork carriage Ensure that all safety retaining stops 8 and limit stops 9 are remounted Before initial operation check the functions and the identification of the attachment with the movement directi...

Страница 11: ...tedly in both directions to maximum extent Rotate the rotator left and right several times Inspect the hydraulic connections for leakage 4 2 2 Adjustment after putting into service The hydraulic system is under pressure During work on hydraulic components oil spurting out can cause injuries Unload the system in accordance with the operating instructions of the lift truck manufacturer In the case o...

Страница 12: ...ther the attachment nor the load comes into contact with the ground 5 4 Rotate Rotation can cause damage to the load and the attachment Ensure sufficient distance of the load to the floor the ceiling to shelves etc If higher torque than specified is generated by the load the rotation device rotates uncontrolled or not at all This can lead to damage to the load and the attachment Note the torque gi...

Страница 13: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from the manufacturer The hydraulic system is under pressure During work on hydraulic components oil spurting out can cause injuries Unload the system in accordance with the operating instructions of the ...

Страница 14: ... modifications are for example those which affect the stability performance speed and strength of components The EC Declaration of Conformity is invalidated by a significant modification of the attachment Modifications to the attachment may only be made with prior approval by the manufacturer 6 3 Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases No...

Страница 15: ... length of over 2 400 mm or raised load centres amended shorter maintenance intervals should be agreed by the user with the manufacturer 6 3 1 Rotator and flange Daily Check all lines hoses and connections for leakage and damage After 50h every 500h thereafter Check 1 2 on the fork carriage 3 flange 4 slewing ring 5 6 and washer 7 on the fork carriage 23 8 and limit stops 9 on the fork carriage 3 ...

Страница 16: ... stops 6 7 Replace defective bolts 6 and washers 7 Check the wear on the bolts 8 and limit stops 9 Replace the defective parts Ensure that all safety retaining stops 6 7 and limit stops 8 9 are remounted after mounting or demounting fork arms 6 3 2 Rotator with slewing ring without sideshift ...

Страница 17: ...age and damage After 50h every 500h thereafter Check 1 spacer 2 on the slewing ring 3 base plate 4 5 on the upper hooks 6 7 on the lower hooks 8 9 on the cover sheet 10 11 14 and nut 12 on the gear box 13 15 on the oil motor 16 17 on the lower hooks 18 Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General ...

Страница 18: ...n KAUP customer service As necessary Replace defective supporting rollers 21 in the hooks 18 by removing the screws 17 Using suitable lifting equipment tilt the complete equipment forwards off the fork carriage of the lift truck and secure this position Remove the bolts 22 in the hooks 18 remove the defective supporting rollers 21 and replace them with new ones Mount the equipment with the hooks 2...

Страница 19: ...nder mount and nut 26 of the cylinder 27 Cylinders are installed with axial clearance of 1 5 to 2 mm 6 3 4 Identification plate and caution board Number Description KAUP order number 1 Identification plate only by Quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 ...

Страница 20: ...sonnel Fault Possible cause Correction Rotator When rotating Rotates too slowly Oil flow from LT too low Increase oil flow at LT Vibration when rotating Bolts on device loose Tighten bolts Bolts on hydraulic motor loose Tighten bolts Jerky rotation Oil flow stalling Increase oil flow at LT No rotation Couplings are not engaged Check couplings and engage Hydraulic motor defective Change hydraulic m...

Страница 21: ...ure at the FFZ Bore of the throttle valve is too small Re bore the throttle valve or replace it with a larger one Jerky shifting action Supporting roller defective Replace supporting roller Sliders not properly lubricated Lubricate sliders Supporting roller does not rotate Supporting roller defective Replace supporting roller Housing scrapes on the conduit Slider is worn Replace sliders No cusion ...

Страница 22: ... support e g pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an extended period all hydraulic connectors must be sealed against contamination and damage Store the attachment in a clean dry environment 11 Spare parts list not part of the Operating Manual 12 EC Declar...

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