KAUP 2T456Z Скачать руководство пользователя страница 23

Operating Manual

 

 

 

Original Operating Manual 

23 

 

7. 

Troubleshooting 

 

 

Troubleshooting should only be performed by qualified and authorised personnel. 

 

Fault 

Possible cause 

Correction 

Clamp  

Opening and closing 

 

 

 

No synchronism 

WE throttles on the cylinder 
unequally adjusted 

Adjust the WE throttles on 
the cylinder 

 

Movement too slow 

Insufficient fluid flow from 
truck's hydraulics 

Increase flow rate of truck's 
hydraulics 

 

Load not holding 

Pressure too low 

Increase the pressure from 
the lift truck 

 

 

Pressure too low on pressure 
relief valve 

Increase pressure on the 
pressure relief valve 

 

 

Cylinders have internal leaks 

Replace sealing kits 

Clearance 

 

Carriage has too much 
clearance 

Slider is worn 

Replace sliders 

 

Carriage tilts at outer 
limit 

Slider is worn 

Replace sliders 

 

Carriage rubbing 
against guide section 

Slider is worn 

Replace sliders 

Oil leakage 

 

At cylinder 

WE throttle leaky 

Replace the WE throttle 

 

 

Sealing kit defective 

Replace sealing kit 

 

 

Screw fitting is leaking 

Tighten / seal screw fitting  

 

Piston rod scored 

Replace piston rod and 
sealing kit

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание 2T456Z

Страница 1: ...ations Rotating Fork Positioner 2T456Z 2T456ZA 2T496Z 2T496ZA T456Z T496Z Rotating Fork Positioner without sideshift Rotating Fork Positioner with sideshift T456ZA T496ZA Rotating Fork Positioner with...

Страница 2: ...2 Safety aspects 6 3 Design 7 3 1 Slide and flange 7 3 2 Rotator with mounting 7 3 3 Proper use of the equipment 8 3 4 Improper use 8 4 Installation and checking out 9 4 1 Installation 9 4 1 1 Model...

Страница 3: ...rating Manual 26 12 EC Declaration of Conformity Summary 26 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...nual 7 3 Design 3 1 Slide and flange An fork positioner consists of two carriages 1 on which sliders 2 are mounted The slides 1 are moved with cylinders 5 in the guide profiles 3 which are welded to t...

Страница 8: ...iners etc that have been picked up with fork arms Proper use of the machine and or equipment includes the following Observance of the operating manual at all times Observance of the technical data on...

Страница 9: ...rease wear Please refer to the following Specifications ISO Class Model family Oil flow 2328 l min 2 1T 2 5T 20 5 3 2 5T 4 8T 40 10 4 4 5T 5T 50 20 6T 8T 60 15 4 Installation and checking out 4 1 Inst...

Страница 10: ...Operating Manual 10 Original Operating Manual 4 1 1 Model T456Z without sideshift...

Страница 11: ...crews 5 with a torque of 190 Nm Replace the plug screw 6 in the gear box with the vent screw supplied Connect the hose lines 7 to the hydraulic connectors on the lift truck Before initial operation ch...

Страница 12: ...stem Start the lift truck Move the sideshifter repeatedly in both directions to maximum extent Rotate the rotator left and right several times Repeatedly cycle the fork positioner from the fully open...

Страница 13: ...port any load exceeding that specified on the residual load plate for the particular combination of lift truck and attachment Note the load bearing capacity of the attachment as stated on the rating p...

Страница 14: ...icient distance of the load to the floor the ceiling to shelves etc If higher torque than specified is generated by the load the rotation device rotates uncontrolled or not at all This can lead to dam...

Страница 15: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Страница 16: ...ufacturer 6 3 Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Com...

Страница 17: ...and damage After 50h every 500h thereafter Check screws 1 on the clamp body 2 slewing ring 3 11 on the slide 6 model T4xxZA Replace loose or damaged screws Torque the screws as specified in Chapter 6...

Страница 18: ...een the cylinder mount and nut of the cylinder 8 Cylinders are installed with axial clearance of 1 5 to 2 mm Yearly Inspect the heel of the fork 9 for wear and cracks Remove forks from service when we...

Страница 19: ...Operating Manual Original Operating Manual 19 6 3 2 Rotator and flange 6 3 3 Rotator mounting without sideshift...

Страница 20: ...every 500h thereafter Check screws 2 on the base plate 7 4 5 on the slewing ring 3 base plate 7 8 9 11 and nut 6 on the gear 10 12 on the oil motor 13 15 on the upper hooks 16 17 on the lower spacer...

Страница 21: ...ce in the rotary joint 3 Information KAUP customer service As necessary Renew worn sliders 21 by removing the hooks 25 Remove the complete rotating fork positioner in the reverse order to that describ...

Страница 22: ...by quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into the unit as long as parts could still be mo...

Страница 23: ...lding Pressure too low Increase the pressure from the lift truck Pressure too low on pressure relief valve Increase pressure on the pressure relief valve Cylinders have internal leaks Replace sealing...

Страница 24: ...for backward position Cusion for backward position defective Replace piston rod Oil leakage Leaking Screw fitting is leaking Tighten seal screw fitting Sealing kit defective Replace sealing kit Pisto...

Страница 25: ...dance with local legislation and regulations 9 Transport During transport of the attachment care should be given to using appropriate means of support e g pallets These must not be damaged The attachm...

Страница 26: ...ry KAUP GMBH Co KG Braunstra e 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Rotating fork positioner Type T456Z T456ZA T496Z T496ZA conforms to the latest valid version of the M...

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