KAUP 2T456Z Скачать руководство пользователя страница 16

 

Operating Manual 

 

16 

Original Operating Manual

 

 

 

Failure of the safety devices (e.g. the pressure relief valve and the non-return 
valve) and incorrect connection of the controls to the actuators can cause 
malfunctioning of the attachment and damage to it. 

 

After mounting and before initial operation, check the functions and the 
identification of the attached equipment with the movement directions of the 
operating elements (operating lever, joystick, etc.). 

 

6.2 

Significant modification 

 
Significant modifications are, for example, those which affect the stability, performance, speed and 
strength of components.

 

 
The EC Declaration of Conformity is invalidated by a significant modification of the attachment. 
 
Modifications to the attachment may only be made with prior approval by the manufacturer. 

6.3 

Schedule for routine maintenance and lubricants 

 

Lubricants approved and recommended by KAUP 

Greases

 

 

Note

 

Lithium soap grease

 

NLGI Class 2 

e.g. Avialith 2 

Designation DIN51825:

 

K 2 K-30 

Complex soap grease

 

NLGI Class 2 

e.g. Turmogrease Gel M 5 

Foundry quality 

Teflon spray 

e.g. Wieds or Rivolta 

Only for plastic sections

 

 

Hydraulic oil 

 

 

Series gear box   80 

e.g. Avia Gear RSX 680, DIN 51517 

Filling capacity 0,5 l 

Series gear box 125 

Filling capacity 1,8 l 

Series gear box 200 

Filling capacity 9,5 l 

 

 

 

Special gear box 80 

e.g. Klüber Syntheso, D460 EP 

0520990019 

Special- gear box 125 

0520990075 

 

 

The specified maintenance schedules can change as a result of the operating conditions 
such as extreme cold, heat and dust or poor ground conditions and this must be taken 
into account by the owner.

 

 

With other loads, such as fork arms with a length of over 2.400 mm or raised load 
centres, amended/shorter maintenance intervals should be agreed by the user with the 
manufacturer.

 

 

Содержание 2T456Z

Страница 1: ...ations Rotating Fork Positioner 2T456Z 2T456ZA 2T496Z 2T496ZA T456Z T496Z Rotating Fork Positioner without sideshift Rotating Fork Positioner with sideshift T456ZA T496ZA Rotating Fork Positioner with...

Страница 2: ...2 Safety aspects 6 3 Design 7 3 1 Slide and flange 7 3 2 Rotator with mounting 7 3 3 Proper use of the equipment 8 3 4 Improper use 8 4 Installation and checking out 9 4 1 Installation 9 4 1 1 Model...

Страница 3: ...rating Manual 26 12 EC Declaration of Conformity Summary 26 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support...

Страница 4: ...following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Spe...

Страница 5: ...nents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments...

Страница 6: ...safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes a...

Страница 7: ...nual 7 3 Design 3 1 Slide and flange An fork positioner consists of two carriages 1 on which sliders 2 are mounted The slides 1 are moved with cylinders 5 in the guide profiles 3 which are welded to t...

Страница 8: ...iners etc that have been picked up with fork arms Proper use of the machine and or equipment includes the following Observance of the operating manual at all times Observance of the technical data on...

Страница 9: ...rease wear Please refer to the following Specifications ISO Class Model family Oil flow 2328 l min 2 1T 2 5T 20 5 3 2 5T 4 8T 40 10 4 4 5T 5T 50 20 6T 8T 60 15 4 Installation and checking out 4 1 Inst...

Страница 10: ...Operating Manual 10 Original Operating Manual 4 1 1 Model T456Z without sideshift...

Страница 11: ...crews 5 with a torque of 190 Nm Replace the plug screw 6 in the gear box with the vent screw supplied Connect the hose lines 7 to the hydraulic connectors on the lift truck Before initial operation ch...

Страница 12: ...stem Start the lift truck Move the sideshifter repeatedly in both directions to maximum extent Rotate the rotator left and right several times Repeatedly cycle the fork positioner from the fully open...

Страница 13: ...port any load exceeding that specified on the residual load plate for the particular combination of lift truck and attachment Note the load bearing capacity of the attachment as stated on the rating p...

Страница 14: ...icient distance of the load to the floor the ceiling to shelves etc If higher torque than specified is generated by the load the rotation device rotates uncontrolled or not at all This can lead to dam...

Страница 15: ...they can result in a risk of accident The EC Declaration of Conformity by the manufacturer becomes invalid and you assume full responsibility in the case of accident Use only original spare parts from...

Страница 16: ...ufacturer 6 3 Schedule for routine maintenance and lubricants Lubricants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Com...

Страница 17: ...and damage After 50h every 500h thereafter Check screws 1 on the clamp body 2 slewing ring 3 11 on the slide 6 model T4xxZA Replace loose or damaged screws Torque the screws as specified in Chapter 6...

Страница 18: ...een the cylinder mount and nut of the cylinder 8 Cylinders are installed with axial clearance of 1 5 to 2 mm Yearly Inspect the heel of the fork 9 for wear and cracks Remove forks from service when we...

Страница 19: ...Operating Manual Original Operating Manual 19 6 3 2 Rotator and flange 6 3 3 Rotator mounting without sideshift...

Страница 20: ...every 500h thereafter Check screws 2 on the base plate 7 4 5 on the slewing ring 3 base plate 7 8 9 11 and nut 6 on the gear 10 12 on the oil motor 13 15 on the upper hooks 16 17 on the lower spacer...

Страница 21: ...ce in the rotary joint 3 Information KAUP customer service As necessary Renew worn sliders 21 by removing the hooks 25 Remove the complete rotating fork positioner in the reverse order to that describ...

Страница 22: ...by quality department 2 Before putting into operation carefully read and take note of the operating and security instructions 0100016401 3 Never reach into the unit as long as parts could still be mo...

Страница 23: ...lding Pressure too low Increase the pressure from the lift truck Pressure too low on pressure relief valve Increase pressure on the pressure relief valve Cylinders have internal leaks Replace sealing...

Страница 24: ...for backward position Cusion for backward position defective Replace piston rod Oil leakage Leaking Screw fitting is leaking Tighten seal screw fitting Sealing kit defective Replace sealing kit Pisto...

Страница 25: ...dance with local legislation and regulations 9 Transport During transport of the attachment care should be given to using appropriate means of support e g pallets These must not be damaged The attachm...

Страница 26: ...ry KAUP GMBH Co KG Braunstra e 17 D 63741 Aschaffenburg we hereby declare that the machinery Model Rotating fork positioner Type T456Z T456ZA T496Z T496ZA conforms to the latest valid version of the M...

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