50
Periodic inspection
This instrument requires some regular checking, which is very important to keep
your instrument up and running.
Katanax knows that a broken instrument in a laboratory setting causes sample
back-up and unnecessary costs. That is why this manual comprises not only a
Periodic inspection section, but also a Service operations chapter (see page 56),
which guides the user in a step-by-step fashion through operations that
sometimes need to be performed on-site.
If unsure, do not hesitate to get in touch with a Katanax technician (see page 84,
). Assistance by phone or email is always free of charge.
Note that no modifications of the instrument are allowed, except those explicitly
described and permitted in this manual. Any undue modification automatically
cancels the warranty and could endanger the user's life.
Warning
IMPORTANT
: Some of the procedures described in the following pages imply a
risk of death by electrocution; those procedures shall be executed only by
trained personnel.
Inspection
schedule table
Frequency
Checkpoint
Description
Action
(if problem
found)
Page
Every
fusion
Check for flux deposits
Cleaning
1 month
or
300 cycles
Holders alignment
and functionality
Check for mis-aligned,
chipped, cracked or broken
ceramic parts
Adjust or replace
damaged parts
Check for flux build-up
Clean
Air filter for the
molds cooling
Remove the filter for cleaning
Clean
3 months
or
1000 cycles
Check for correct tightening
and absence of oxidation
Re-tighten or
replace
Check that furnace is clean
and insulation is not cracked
Replace or clean
Check junction
Replace
Check proper working, clean,
belt tension, pulley alignment
Adjust,or clean
Flux spillage on
holders
This procedure describes an easy, yet crucial, step to be completed before each
fusion cycle. Flux spillages (residues), if left un-cleaned, can potentially lead to the
deterioration of key components of the fluxer.
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