5
Service and Repair Manual
Model 845S
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LUBRICATION NOTES:
(TYPE "S2" GREASE, NO. 9170 4664 70)
Fill Piston #95 with grease and
assemble to Connecting Rod #100
with Wrist Pin #94. Front surface
of Piston to be free of grease.
Lubricate O-Ring #67
with grease.
Place 1.5 oz. grease here.
Place a total of 1.0 oz. grease
in the barrel cavity in the crankcase #44.
Place .5 oz. in each corner in barrel
chamber.
Apply grease to spline
surface #71.
Apply grease to
lobed surface #97.
Apply grease to
lobed surface #96.
Apply grease to radius
and spline surface #70.
Apply .5 oz. grease on
clutch assembly, filling the
spring coils.
Lightly grease
Spring #74 and
bit lock #91.
Place .5 oz. grease in
lower clutch pinion cavity.
Seal to be installed with
garter spring to left as shown.
FRONT OF CRANKCASE
Place
1.5 oz.
grease in bottom
of crankcase prior to
installing crankshaft
assembly.
Dip Felt Washer #106 into light oil.
Press Oil Seal #102 and Felt Washer
into Nose #48 to dimension shown
using Nose Service Tool
9170 4668 50.
.75+/-.015
Lubricate O-Ring with grease.
Install O-Ring onto Ram.
Assemble Cap Seal onto Ram.
Resize Cap Seal and load into
Barrel (seal end first). Ram
should be located flush with
end of Barrel.
FIG.
PART NO.
DESCRIPTION OF PART
NO. REQ.
1
9170 3256 50
1/8" Steel Ball
(12)
3
9170 4661 10
1/4" Steel Ball
(1)
5
9170 3254 90
Ball Bearing
(1)
6
9170 3256 20
Ball Bearing
(1)
8
9170 3257 20
Ball Bearing
(1)
9
9170 3255 70
Needle Bearing
(3)
10 9170 3255 20
Needle Bearing
(1)
11 9170 3260 00
Needle Bearing
(1)
12 9170 3260 30
Needle Bearing
(1)
14 9170 4661 90
M6 x 1.0 x 70 Skt. Hd. Cap Scr. T-27 (4)
17 9170 4662 00
Cross Pin
(1)
18 9170 3258 10
Dowel Pin
(1)
22 9170 3254 60
8-32 x 3/8" Pan Hd. Slt. Taptite T-20
(1)
23 9170 3254 70
M4 x 0.7 x 14 Pan Hd. Slt. Taptite T-20 (4)
28 9170 3257 80
External Retaining Ring
(1)
43 9170 3255 90
Bearing Retainer
(1)
44 9170 4662 10
Crankcase
(1)
45 9170 3254 40
Crankcase Cover
(1)
46 9170 4662 30
Intermediate Housing
(1)
48 9170 4662 50
Nose Assembly
(1)
49 9170 3254 50
Cap-Cover
(1)
57 9170 3257 30
Bevel Gear
(1)
58 9170 4662 90
Cap Seal
(1)
60 9170 4664 40
O-Ring
(1)
61 9170 3255 80
O-Ring
(1)
63 9170 3261 00
Rubber Damping Washer
(1)
64 9170 3255 00
Seal-Cover
(1)
65 9170 4664 60
O-Ring
(1)
66 9170 3255 50
O-Ring
(1)
67 9170 4665 50
O-Ring
(1)
68 9170 3257 40
Retaining Ring
(1)
69 9170 3254 80
Retaining Ring-Beveled
(1)
70 9170 4665 70
Clutch Shaft
(1)
71 9170 3257 10
Hollow Clutch Shaft
(1)
72 9170 3255 60
Crankshaft Assembly
(1)
73 9170 4666 20
Spindle
(1)
74 9170 4666 80
Bit Lock Spring
(1)
75 9170 3256 80
Compression Spring
(1)
78 9170 3260 20
Belleville Spring
(2)
81 9170 4667 40
Barrel
(1)
83 9170 3256 90
Spring Flange
(1)
84 9170 3261 40
Gasket
(1)
91 9170 4667 50
Bit Lock
(1)
94 9170 4661 60
Wrist Pin
(1)
95 9170 4667 60
Piston
(1)
96 9170 3256 70
Splined Clutch Plate
(1)
97 9170 3256 60
Fixed Clutch Plate
(1)
98 9170 4667 70
Ram
(1)
99 9170 3256 40
Shift Ring
(1)
100 9170 3255 10
Connecting Rod Assembly
(1)
101 9170 4667 80
Dust Seal-Hex (5/pkg.)
(1)
9170 4667 90
Dust Seal-Round (5/pkg.)
(1)
102 9170 4663 00
Oil Seal
(1)
104 9170 4668 00
Striker
(1)
105 9170 4668 10
DG50 x 16mm Torx Pan Head Screw (4)
106 9170 4664 20
Felt Seal
(1)
107 9170 3260 10
Thrust Washer
(2)
108 9170 3261 10
Barrel Thrust Washer
(1)
109 9170 3260 90
Striker Cushion Washer
(1)
113 9170 3257 90
Wave Washer
(1)
115 9170 4651 60
Hex Head Bolt-Special
(1)
116 9170 4668 20
Side Handle Band
(1)
117 9170 3257 70
Side Handle Assembly
(1)
118 9170 4666 30
Depth Rod Mount Assembly
(1)
119 9170 3257 60
Depth Gauge Rod
(1)
120 9170 3258 20
Band Retainer
(1)
121 9170 4668 40
Side Handle Housing
(1)
9170 4668 50
Nose Service Tool
SERVICE CARRYING CASE
No. 9170 4667 20
Содержание 845S
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